What Is a Gantry Welding Machine and Why Is It the Ultimate Solution for Mass-Producing Mosquito Lamp Covers?

As summer temperatures soar, so does the demand for mosquito-repelling products—especially mosquito lamp covers. With the surge in seasonal orders, traditional welding equipment often falls short in efficiency, precision, and consistency. So how can manufacturers meet the high-volume production demands of 2-6mm iron wire lamp covers without sacrificing quality?

Enter the Jinchun Gantry Welding Machine—engineered with medium-frequency welding technology and powered by intelligent automation. It's redefining industry standards for mass-producing wire-formed mosquito lamp cages.

Why Choose the Gantry Welder? Efficiency Meets Quality

Mosquito lamp cover production demands extremely precise welding: wire diameters range from 2 to 6mm, and joints must be uniform, secure, and distortion-free. Here's how the Jinchun gantry-style welder and wire forming solution delivers on both speed and reliability:

High-Speed Performance: With a clamping movement speed of up to 1800mm/s and an output of 8–10 welded parts per minute, daily production can exceed 5,000 pieces with ease.

Smart Welding System: Medium-frequency power sources work in sync with multiple pressure modules, automatically adjusting welding current and pressure parameters to ensure consistent weld strength and appearance.

Flexible Wire Forming Compatibility: Whether you're a small 2D CNC iron wire bending machine manufacturer or operate a custom ring making and bender line, this gantry system easily adapts to various wire sizes and product designs—supporting fast changeovers and low downtime.

How Does It Enable Large-Scale Production? Behind the Technology

Field-tested in a major mosquito lamp factory in Jieyang, Guangdong, the Jinchun gantry welder delivers industrial-grade performance:

Robust Hardware Configuration:

Input Voltage: 3-phase AC 380V ±10%

Rated Power: 230kVA

Air Pressure: 0.5–0.7 MPa

Welding Force: 5000N

These specs ensure ultra-low spatter welding with clean, burr-free seams.

Innovative Welding Path: The machine uses a forward-moving welding trajectory combined with a 30L/min water-cooling system to minimize heat-affected zones and prevent wire deformation—ideal for iron wire forming and welding tasks.

Quality Control Engineered In: With adjustable electrode stroke (60–80mm) and a 50% duty cycle, the welder operates continuously for up to 8 hours without performance drop, raising finished product yield to 99.2%.

Customer Success Story: Speed, Scale, and Seamless Integration

“Our production team was under intense pressure with incoming orders,” shares a plant manager. “Legacy machines couldn’t keep up. The Jinchun gantry welding machine not only eliminated our capacity bottleneck but also cut our setup time by 30%. Now we can go from order confirmation to full production within just 72 hours. That’s lightning-fast delivery.”

Conclusion: Smart Welding to Match Market Momentum

As demand for mosquito control products climbs in step with the heat, smart manufacturing is no longer optional—it's essential. With its automation-driven design and high-precision welding capabilities, the Jinchun gantry welder is setting a new benchmark in appliance wire component manufacturing.

Whether you're in the market for a bender, ring making machine, 2D CNC iron wire forming system, or an integrated welder for small wire frame production, this solution offers an all-in-one answer. Backed by full-chain support, Jinchun is paving the way for intelligent manufacturing and rapid scaling in the age of Industry 4.0.
Contact US Now!!