How to Achieve High-Efficiency Mass Production?

Why Are Wrought Iron Fruit Baskets Becoming a Home Decor Favorite?

As essential containers for fresh produce, iron wire fruit baskets are rapidly gaining popularity in modern households. Their advantages — excellent ventilation, moisture resistance, and artistic flexibility — make them both practical and visually appealing. In high-output regions like Taizhou, Zhejiang, demand for customized fruit baskets is soaring. To meet this surge, manufacturers are seeking automated, high-efficiency solutions.

Enter Jinchun — one of the leading small 2D CNC iron wire bending machine manufacturers — with a fully integrated ring forming and welding machine tailored for the production of 2–6mm circular iron wire crafts.

 

What Makes the Jinchun Ring Bender & Welder a Game-Changer?

Traditional iron basket manufacturing often involves labor-intensive, multi-step processes. Jinchun’s all-in-one solution redefines the production standard with seamless automation — from wire feeding to ring forming to welding — in a single compact unit.

 

■ Precision Forming with CNC Control

3.8kW servo motor ensures stable and accurate wire feeding

Adjustable ring bender accommodates 30–700mm diameters and 3–8mm wire thickness

Welded rings maintain ±0.5mm diameter tolerance and <0.5mm flatness, ensuring structural integrity

Multi-stage welding system controls ring circumference deviation within ±0.3mm, creating strong, clean welds

 

■ High-Speed Output for Mass Production

1.0kW cutting motor + 35m/min feeding speed

Produces over 10,000 standard rings per day (based on 80mm ring diameter)

Modular structure allows fast mold changes to meet diverse fruit basket designs and specifications

 

■ Smart System for Seamless Operation

Touchscreen interface monitors wire speed, pressure (0.6MPa), and cooling water flow (50L/min)

Built-in overload protection and intelligent cooling system ensure stable 24/7 operation

Annual failure rate is under 0.5%, minimizing downtime

 

How Does It Perform in Real-World Manufacturing?

At a leading metalworks factory in Taizhou, Zhejiang, the Jinchun machine increased single-unit productivity by 300% while reducing labor costs by 60%. With pre-programmed settings, the operator can instantly switch between production specs — from fine mesh baskets using 3mm wire to large-capacity baskets using 6mm wire.

An integrated unloading system ensures a continuous, hands-free workflow — from raw material straight through to finished product.

 

Key Specifications at a Glance:

Wire diameter: 2–6mm (low carbon steel)

Power rating: 8.6kW total (main motor 5.5kW)

Machine footprint: 1950×1450×1500mm — compact yet powerful

Eco-friendly design: Air pressure recycling system reduces energy use by 15%

 

What’s the Future of Iron Wire Crafting?

In a marketplace driven by customization, the Jinchun ring making and welding machine offers a powerful blend of precision and efficiency. Its compatibility with a wide range of wire sizes allows manufacturers to scale from small décor accessories to large ornamental baskets — all with one automated solution.

By replacing manual welding with CNC automation, businesses can react swiftly to order fluctuations while dedicating creative energy to design innovation and surface treatments. This transition not only improves production capacity, but also elevates the craft value of iron products into a new tier of profitability and design potential.

 

Ready to Upgrade Your Workshop?

Discover how Jinchun’s next-gen forming, welding, and bender solutions can bring high-speed precision to your workshop.

Contact us today to explore flexible production plans — from prototyping to bulk manufacturing.