Revolutionize Your Lighting Manufacturing with Jinchun’s Small 2D CNC Iron Wire Bending Machine

As the Guangdong-Hong Kong-Macao Greater Bay Area surges toward manufacturing upgrades, Foshan Jinchun Machinery Co., Ltd. leads the charge with its innovative small 2D CNC iron wire bending machine. Purpose-built for modern metal wire forming, ring making, and welding applications, this machine has empowered lighting manufacturers to boost efficiency, accuracy, and product quality — setting a new benchmark in decorative lighting production.

Precision Engineering That Redefines Wire Forming Standards

Jinchun's 2D CNC wire bender is engineered for high-precision forming of round, flat, and custom-shaped iron wires ranging from 2–6 mm in diameter. Equipped with a 4-axis synchronized motion system and a proprietary 3D gearbox structure, it ensures bending accuracy within ±0.1°. Key components use premium SKD11/51 and Cr12 alloy steels, CNC-milled to perfection.

In a real-world application with a leading lighting brand in Zhongshan, the machine flawlessly crafted butterfly wing shapes with 0.8 mm curvature fidelity and 0.03 mm thickness consistency, precisely replicating natural wing textures — a feat unattainable with manual processing.

Smart Manufacturing, Flexible Output

Featuring an integrated servo drive system and intelligent CNC control, this ring making and bending machine achieves an ultra-fast cycle time of just 8.3 seconds per part (6–8 pcs/min). Its patented workflow — combining pre-straightening, auto-feeding, and multi-position forming — reduces raw material waste to just 4.7%.

A dual-station rotary platform allows seamless switching between different product specs, while an automated laser marking system enables traceable batch production. Actual usage data shows a 70% reduction in manual intervention and 35% lower energy consumption compared to traditional stamping equipment.

From OEM to Smart Manufacturing – A Quality Leap

In a competitive lighting market, one Zhongshan-based factory transitioned from outsourced to in-house production using Jinchun's iron wire bender welder solution. Its unique pressure feedback loop monitors 128 forming parameters in real time. Combined with an AI-powered adaptive algorithm, it counters deformation caused by metal fatigue.

The result? High-volume butterfly decorations produced with IT8-grade dimensional precision and Ra≤1.6 μm surface finish, fully compliant with premium home lighting export standards.

Unlock 1.2 Million Units Per Year – Smart Value, Built-In

Each 2D CNC wire forming machine delivers an annual output of up to 1.2 million units, generating over $400,000 in value. It integrates seamlessly with MES systems for real-time data monitoring, cloud-based parameter storage, and predictive maintenance alerts. 

Jinchun's on-site support team helps clients implement end-to-end quality control, from raw material inspection to final packaging — laying the groundwork for a digitally empowered smart workshop.

The Smart Choice for Lighting Manufacturers

Backed by a national invention patent, Jinchun's modular design enables rapid customization for a wide range of ring making, wire forming, and welding applications. As the demand for LED lighting and smart home products continues to soar, this advanced solution — combining mechanical precision, smart control, and IoT connectivity — is opening a new path for lighting enterprises. 

Choose Jinchun. Choose your gateway to Industry 4.0.