How to Step by Step Using Wire Rod Straightening Machine

Are you looking for a reliable and efficient solution to straighten and cut wire rods with precision? Look no further! Our ​​Fly Shear Straightening and Cutting Machine​​ is designed to meet the demands of modern industrial production. With its advanced features and user-friendly interface, this machine offers unparalleled performance in wire processing. Below is a comprehensive guide to help you understand its capabilities and operation.

 

​​Overview of Fly Shear Straightening and Cutting Machine​​

Our machine is engineered to handle wire diameters ranging from ​​1.2mm to 7mm​​, making it versatile for various materials such as iron, steel, stainless steel, copper, aluminum, and more. Key features include:

​​Cutting Length​​: Minimum 50mm, maximum unlimited.

​​Speed​​: Up to ​​120 meters per minute​​ (3 times faster than traditional machines).

​​Precision​​: ±0.5mm accuracy, ensuring consistent quality.

​​Intelligence​​: PLC-controlled system with a digital display for real-time adjustments.

​​Key Features and Advantages​​

​​User-Friendly Operation​​:

Simple “123” logic design for easy setup.

Touchscreen interface with Chinese prompts guides operators through each process.

Automatic feeding, straightening, cutting, and material discharge.

​​Advanced Safety Mechanisms​​:

Automatic shutdown if wire breakage or overload occurs.

Emergency stop buttons and safety interlocks protect both machine and operator.

​​Efficiency and Consistency​​:

​​Servo motor-driven cutting system​​ prevents material jamming and ensures smooth operation.

Real-time adjustments compensate for wire wear and material inconsistencies.

​​Customization Options​​:

Adjustable cutting length and speed settings for different wire types.

Memory function saves presets for quick batch processing.

​​Step-by-Step Operation Guide​​

​​1. Preparation​​

​​Power On​​: Ensure all safety guards are in place. Turn on the machine and allow it to warm up for 5–10 minutes.

​​Material Loading​​: Feed the wire into the entry chute. Use the automatic wire alignment feature for optimal positioning.

​​2. Setting Parameters​​

​​Wire Diameter​​: Select the appropriate preset based on your wire’s diameter (e.g., 2–4mm, 4–7mm).

​​Cutting Length​​: Input the desired length via the touchscreen. The machine automatically calculates cutting intervals.

​​Speed Adjustment​​: Modify the feed speed according to wire material (faster for softer metals like aluminum, slower for harder materials like stainless steel).

​​3. Running the Machine​​

​​Start Production​​: Press the “Start” button. The machine will automatically feed, straighten, and cut the wire.

​​Monitor Progress​​: Use the digital display to track real-time data such as cutting count, total length, and system diagnostics.

​​4. Post-Operation​​

​​Shutdown​​: Press “Stop” and wait for the machine to complete its cycle.

​​Maintenance Check​​: Regularly inspect cutting blades and alignment modules to maintain precision.

​​Technical Specifications​​

The machine comes in four models tailored to different production needs:    

Model	Cutting Length Range	Max Speed (m/min)	Motor Power (kW)	Suitable Wire Diameter (mm)
​​1.5–3	100mm–∞	15–120	1.5 (Feeding)	1.5–3.0
2–4	100mm–∞	18–120	2.3 (Feeding)	2.0–4.0
​​3–5​​	100mm–∞	15–90	2.8 (Feeding)	3.0–5.0
​​4–7​​	100mm–∞	15–80	7.5 (Feeding)	4.0–7.0

Note: Specifications may vary slightly based on model configuration.

 

​​Safety and Maintenance Tips​​

​​Safety First​​: Always wear protective gear when operating the machine. Avoid loose clothing or jewelry that could get caught in moving parts.

​​Routine Checks​​: Clean the machine daily to prevent dust buildup. Lubricate moving components weekly.

​​Troubleshooting​​: If the machine alarms, refer to the troubleshooting guide in the manual. Common issues include wire misalignment or sensor malfunctions.

​​Why Choose Our Fly Shear Machine?​​

​​Cost-Effective​​: Replace up to 10 traditional machines with our high-speed model.

​​Space-Saving​​: Compact design with modular components for easy installation.

​​Future-Ready​​: Upgradeable software and firmware ensure compatibility with emerging technologies.

Whether you‘re in automotive, construction, or manufacturing, our Fly Shear Straightening and Cutting Machine delivers unmatched efficiency and reliability. Contact us today to explore how this machine can transform your production line!