Why a 2D Wire Bending and Butt Welding Machine is the Core Solution for Outdoor Basket Frame Production?

In the booming outdoor goods market, precision and speed are everything—especially for manufacturers of picnic baskets, shopping baskets, and custom iron wire frames. That’s why leading small 2D CNC iron wire bending machine manufacturers are turning to all-in-one automation solutions.

Introducing the Jinchun 2D Wire Bending and Butt Welding Machine—a fully integrated system that combines wire straightening, bending, forming, and welding into one high-efficiency workflow. Designed specifically for 3–8mm iron wire, it’s revolutionizing how outdoor metal frame products are mass-produced.

Why Choose the Jinchun 2D CNC Wire Bending and Welding Machine?

1. Ultra-High Production Efficiency

Powered by a 7.8kW servo-driven system and equipped with three ultra-durable SKD11/51 feeding rollers (hardness 58°), the machine produces 10–15 frames per minute. For example, a 200×200mm rectangular picnic basket frame can be fabricated in seconds—making it ideal for factories dealing with seasonal demand surges, such as those in Zhongshan, Guangdong.

2. Precision and Stability

With a 3D gearbox structure and microcomputer control, the bending accuracy is kept within ±0.5mm. The integrated welding module uses a 63kW transformer and robotic clamping arms to ensure consistent weld strength and aesthetics. Compatible with round, flat, and custom-profile wires, it supports up to 4,000 pre-stored bending/welding programs—seamlessly switching between specifications.

3. Smart Automation from Start to Finish

Thanks to its PLC-based intelligent interface (available in both English and Chinese), operators can control the full cycle—straightening, feeding, bending, and welding—via a touchscreen. The machine also includes auto-feeding and material ejection, reducing manual labor and making it perfect for continuous iron wire ring making, frame forming, and welding production lines.

How Does It Enable Scalable Basket Frame Manufacturing?

A case study from an outdoor product manufacturer in Zhongshan reveals the power of this solution in real-world operations:

➤ Material Preparation

28 national-standard Cr12 straightening rollers ensure that 3–8mm wire remains within a 0.2mm linear tolerance—laying the groundwork for high-precision bending.

➤ Intelligent Forming

With a 100 RPM bending head and 360° rotating external molds, the machine effortlessly forms basket handles, rectangular frames, and custom curved designs—enabling advanced bender applications in seconds.

➤ Automated Welding

Robotic welding clamps apply consistent pressure while the high-speed 25m/min wire feeder ensures tight, durable welds at every connection point.

➤ Final Output

The cutting motor precisely trims excess material, and the auto-discharge unit completes a full basket frame cycle in under 40 seconds.

The result?
A 300% improvement in efficiency and product defect rates under 0.5%, compared to traditional manual welding. Whether you're producing picnic baskets, storage racks, or gardening tool frames, this machine supports round, square, and irregular wire forms with ease.

Conclusion: The Future of Outdoor Metal Frame Manufacturing

As a trusted partner to global iron wire bender and welder operations, Jinchun Industrial continues to prove that “equipment is productivity.” The 2D Wire Bending and Welding Machine features modular design for fast tooling changes, and our dedicated 24/7 technical support ensures zero downtime.

If you’re looking to scale production, increase product quality, and reduce labor costs, Jinchun offers tailor-made solutions backed by industry-leading service.
Contact us today to learn more or request a custom configuration for your facility.