What Are the Types of Automated CNC Wire Cutting Tool Machines?

In the industrial wire processing sector, automated CNC wire cutting tool machines are pivotal for boosting productivity through high efficiency, precision, and intelligent operation. Below is a comprehensive breakdown of mainstream automated wire cutting machines, their core specifications, technical strengths, and ideal applications, based on technical documentation:

1. Fly Shear Straightening Machines

These machines integrate straightening and cutting functions, ideal for processing diverse wire types. Key models include:

(1) FJ-I Fly Shear Straightening Machine

Wire Diameter: φ1.0–2.0mm

Cutting Length: ≥80mm

Cutting Speed: Up to 400 pieces/min

Feeding Speed: 150m/min (faster for thinner wires)

Precision: ±0.5mm length tolerance

Materials: Carbon steel wires (not for powder-coated, plastic-coated, stainless steel, or electroplated wires)

Core Components:

Feeding Motor: 2.0KW servo motor (Weifang Ouxin)

Straightening Motor: 3KW customizable speed-adjustable motor (Fujian Xingcheng)

Cutting Motor: 2.8KW servo motor (Weifang Ouxin)

Guide Rail Module: Taiwan Precision Engineering

Control Screen: 7-inch touchscreen

Dimensions: 1700×700×1350mm

Advantages:

Full automation (feeding, straightening, cutting, discharging) via PLC control.

Servo-driven cutting eliminates jamming issues in traditional systems.

Smart correction compensates for straightening wear, ensuring product consistency.

(2) FJ-II Fly Shear Straightening Machine

Wire Diameter: φ2.0–4.0mm

Feeding Speed: 120m/min

Other Specs: Similar to FJ-I but optimized for thicker wires.

Applications:

Bulk production of medium-thick wires (2–4mm) for automotive parts and hardware.

2. Full-Servo CNC Wire Cutting and Welding Integrated Machine

Designed for circular wire products (e.g., chains, springs) with loop forming and welding capabilities.

Wire Diameter: 2–6mm (low-carbon steel)

Loop Diameter: 25–550mm

Production Speed: 20–30 units/min (based on 80mm loops)

Precision:

Circumference Tolerance: ±0.2mm

Flatness: <0.5mm

Core Configuration:

Feeding Motor: 2.6KW servo (domestic)

Welding Power: 125KVA medium-frequency

Dimensions: 2400×1450×1500mm

Advantages:

Medium-frequency welding ensures strong joints for low-carbon steel, stainless steel, etc.

Recipe storage reduces setup time for different product parameters.

3. Hydraulic Cutting & Straightening Machine

Built for heavy-duty processing of thick wires using hydraulic power.

Wire Diameter: 3–8mm

Cutting Length: ≥50mm

Cutting Speed: Up to 40m/min

Precision: ±0.5mm

Materials: Iron, copper, stainless steel, aluminum

Key Features:

Hydraulic drive with stepless speed adjustment for varied material toughness.

PLC-controlled automation (feeding, straightening, cutting).

Advantages:

Stable pressure ensures clean cuts without distortion or surface damage.

Compact design for easy maintenance in small-to-medium workshops.

4. High-Speed Servo Straightening & Cutting Machine

Wire Diameter: 1.2–7mm

Cutting Length: 50mm (min), unlimited (max)

Feeding Speed: 120m/min (10x faster than traditional machines)

Precision: ±0.5mm

Smart Functions:

Power-off memory resumes operation without rewiring.

Auto-compensation for straightening wear ensures consistent quality.

Applications:

Rapid processing of soft wires (copper, aluminum) for electronic components.

5. 50–250 Loop Forming & Welding Integrated Machine

Cost-effective solution for small-to-medium circular products.

Wire Diameter: 2–5mm

Loop Diameter: 50–250mm

Production Speed: 16 units/min

Welding Power: 40KVA

Weight: 600KG

Advantages:

Compact size (2050×1400×1600mm) for space-constrained workshops.

Low power consumption (1.5KW servo motor) suits small-batch orders.

Machine Selection Guide

Thin Wires (1–2mm): Prioritize FJ-I Fly Shear Machine for speed and precision.

Medium-Thick Wires (3–8mm): Choose Hydraulic Machine or FJ-II for strength and efficiency.

Circular Products: Opt for Full-Servo Integrated Machine for welding-complex shapes.

Budget-Friendly Needs: 50–250 Integrated Machine offers simplicity and low cost.

After-Sales & Brand Assurance

Core Components: Premium brands like Taiwan Precision guide rails and Weifang Ouxin servo motors ensure low failure rates.

Support: 1-year warranty, lifetime service, and nationwide coverage.

 

Selecting the right CNC wire cutting tool machine depends on wire type, production scale, and precision needs. Fly shear machines excel in linear cutting, loop forming machines handle circular products, and hydraulic systems dominate thick wire processing. Jin Chun Industrial Automation Equipment, with its diverse models and reliability, delivers solutions for all industrial scenarios.