New Benchmark in Square Fishnet Welding

In the fields of fishery, agriculture, and industrial net manufacturing, square fishnets are widely used due to their high strength and wear resistance. However, traditional welding methods suffer from low efficiency, unstable weld quality, and high labor costs. To address these challenges, JCXLC Industrial Automation Technology Co., Ltd. has introduced the XY-axis dual-mode dual-layer welding machine, providing an intelligent and high-precision welding solution specifically for square fishnet panels. This solution helps businesses reduce costs, increase efficiency, and gain a competitive market edge.

 

1. Background: Limitations of Traditional Welding Methods

Traditional square fishnet welding often relies on manual operation or simple equipment, facing the following challenges: 

Efficiency Bottlenecks: Frequent material changes and slow welding speeds make large-scale production difficult. 

Quality Risks: Welds often have burrs or are prone to detachment, affecting the net’s load-bearing capacity and durability. 

High Costs: Single-function equipment with poor adaptability and high maintenance costs. 

Process Constraints: Fixed bending angles make it hard to meet the demands of custom-shaped net panels. 

JCXLC's T-Type Butt Welding Machine, with its automated control and modular design, upgrades the production process from "extensive manufacturing" to "lean manufacturing."

 

2. Core Features: Cutting-edge Technology for Efficient Welding

1. T-Type Welding System: Precise and Efficient Core Welding

100KVA Medium-Frequency Inverter Power Supply: Featuring an in-house developed welding transformer, the machine offers millisecond-level current adjustment, improving weld strength by 40% and reducing splatter by 80%. 

Dual-Mode Welding: Supports single or two-stage current adjustment, adaptable to different wire diameters (Φ6-Φ30mm) and net thicknesses. 

Adaptive Pressure Mechanism: Pneumatic components (Airtac) combined with alloy copper electrodes, offering adjustable pressure for burr-free welds.

 

2. Intelligent Control System: Full Process Automation

Mitsubishi PLC + Human-Machine Interface: With 50 preset welding parameters, it supports offline programming and parameter import, making operation effortless. 

Real-Time Monitoring and Alerts: Alerts for abnormal current, voltage, and air pressure, while the machine automatically shuts down if the coolant flow is insufficient, reducing the failure rate by 60%. 

Servo Feeding System: Delta servo motors and planetary reducers provide positioning accuracy of ±0.1mm, with welding speeds up to 1550mm/min.

 

3. High-Strength Bending Module: Flexible Adaptation to Diverse Needs
Hydraulic + Gear Drive Bending: The bending angle is adjustable (0°–180°), ensuring stable pressure from the hydraulic system, keeping net edges flat. 

Adjustable Electrode Holder with T-slot: The wide lateral movement adapts to the welding needs of various net sizes.
 

3. Application Scenarios: Covering Full Production Chain for Net Panels

Standardized Net Panel Production: 

Fishery Aquaculture Nets: Mass production of rectangular and diamond-shaped grids with uniform, aesthetically pleasing welds and tensile strength up to standard. 

Agricultural Pest Control Nets: Lightweight welding process that balances breathability and weather resistance. 

Custom Net Panel Production:

Engineering Safety Nets: Multi-layer welding with controlled penetration depth, enhancing corrosion resistance. 

Industrial Filter Nets: Precision welding for irregular holes to meet complex operational conditions. 

Small-Batch Flexible Production: 

Prototype Development: Quick switching of welding programs to adapt to new product verification. 

Maintenance Scenarios: Precise spot welding for partially damaged nets without the need to return to the factory.

 

4. Service Commitment: Full Lifecycle Support

Worry-Free Warranty: 12-month warranty for the entire machine, with lifetime spare parts and technical support. 

Rapid Response: Engineers on-site within 48 hours to troubleshoot, with 24/7 remote diagnostics. 

Customized Training: Free operation and maintenance training to ensure customers' independent maintenance capabilities.

 

5. Customer Value: Dual Breakthrough in Cost Reduction and Efficiency Enhancement

Labor Savings: Each machine saves 2 workers per shift, resulting in annual labor cost savings of over 150,000 RMB. 

Welding Pass Rate: Welding pass rate ≥ 99.8%, with a 5% decrease in scrap rate. 

Equipment ROI: Compatibility with multiple net specifications increases equipment investment return by 40%.

 

Conclusion

The JCXLC T-Type Butt Welding Machine is not only an efficiency tool for square fishnet welding but also a crucial entry point for digital transformation in enterprises. Through the integrated solution of hardware, software, and services, we help clients make the leap from "manufacturing" to "smart manufacturing." Contact us now to get your exclusive welding solution and make every weld a mark of quality!

 

JCXLC Industrial Automation Technology Co., Ltd.

Address: Building 5, Integrated Innovation Park, Beijiao Town, Shunde District, Foshan City, Guangdong Province

Phone: +86 15015830219 | Email: [email protected]