Breakthrough in Wire Processing: The Automated Bending & Welding Solution 90% of Manufacturers Overlook

As global manufacturing shifts toward digital transformation, traditional wire forming processes are facing growing challenges in both productivity and precision. For small and mid-sized factories struggling with outdated machinery, rising labor costs, and lack of standardization, Jinchun Technology offers a smart alternative: the fully automatic 2-6 bend integrated wire frame welding machine.

Designed to address key industry pain points, this solution redefines performance standards across the board—and it's built with the features serious small 2D CNC iron wire bending machine manufacturers need to stay competitive.

I. Targeted Innovation: Solving 3 Core Challenges in Wire Bending & Welding

1. Material Compatibility Made Easy

Switching molds to match different wire types? That’s a thing of the past. Equipped with 22 sets of premium 45# straightening wheels and 3 sets of Cr12 high-hardness feeding rollers, this CNC wire bender handles 2-6mm round, flat, or square wire—including stainless steel, copper, aluminum, and more.

With ±0.5mm precision in both feeding and bending, deformation issues and rejects are eliminated at the source.

Ideal for: ring making, frame forming, and precision bender welding applications.

2. Process Complexity, Simplified

Forget manual reprogramming. Backed by a 32-bit high-performance processor and dual-PLC control system, this machine supports 300 customizable actions and stores up to 10,000 production programs.

Advanced functions like inner mold lift, outer mold rotation, and pneumatic clamping can be fully automated through the intuitive touchscreen interface. A single unit replaces the workload of a traditional five-person team.

Smart choice for any small 2d cnc iron wire bending machine operation looking to scale.

3. Breaking Through Output Barriers

Featuring a 5.8kW Japanese servo system (including 2.0kW wire feeder) and a 40kW high-power welding transformer, this integrated unit hits up to 90m/min feeding speed and 150°/min bending rotation.

With up to 15-20 complete frames per minute (example: 200×200mm square), the machine achieves a 92% utilization rate thanks to its innovative pneumatic unloading + auto-straightening & cutting system.

II. Hidden ROI: Long-Term Benefits You Can’t Ignore

Cost Savings: Reduce labor costs by up to $20,000/year per machine (based on 8-hour shifts); material waste down by 30%

Precision Boost: Digitally controlled closed-loop accuracy <0.5mm for mass production—perfect for automotive parts and high-end home appliance industries

Future-Proof: IoT-ready design supports MES integration and cloud upgrades for smart factory adaptation

III. Who Should Upgrade Now?

✅ Job Shop Manufacturers with fluctuating orders: benefit from flexible programming for small-batch variety

✅ Export-Focused Enterprises: meet international QC standards with precision outputs

✅ Labor-Heavy Workshops: minimize skill dependency and solve hiring challenges with one-touch automation

Invest in Smart Manufacturing with Jinchun

Choosing the Jinchun fully automatic 2D wire bending and welding machine isn’t just purchasing equipment—it’s adopting a scalable, future-proof solution tailored for modern production needs.

Contact us now to receive your Free White Paper on Wire Processing Automation, and unlock your exclusive roadmap to operational excellence.