What is Wire Straightening & Cutting Machine and How do it work?

2025-05-08

⚙️ What Is a Wire Cutting Machine?

A wire cutting and straightening machine is a high-efficiency, automated solution designed for precise processing of various metal wires—including iron, steel, stainless steel, copper, and aluminum. It combines automatic straightening with programmable length cutting, serving industries like construction, hardware manufacturing, automotive parts, and electronics.

The Jinchun Flying Shear Straightening Machine is engineered to streamline wire forming and pre-processing, laying a perfect foundation for applications like ring making, bending, welding, or CNC forming.

How the Jinchun Flying Shear Machine Works

Auto Feeding & Precision Straightening

Powered by servo motors (2.8KW–7.5KW) and equipped with Taiwan-imported linear guide modules, the system adjusts feeding speed (15–120m/min) for different wire types, ensuring smooth, twist-free delivery—even at high speed.

✂️ High-Speed Flying Shear Cutting

With a 7.5KW servo-driven flying shear system controlled by PLC, it achieves millisecond-level response time. You can program cutting lengths from 50mm to unlimited length, with an accuracy of ±0.5mm and smooth, burr-free ends.

Intelligent Monitoring & Safety Features

The machine includes:

Automatic wire break detection & emergency stop

Power-off memory retention

Electronic counter

Its user-friendly Chinese touch-screen interface supports both manual and auto modes, requiring only minimal training for operation.

Why Choose Jinchun’s Flying Shear Wire Cutting Solution?

✅ High Efficiency, Low Energy Use

Achieve up to 120m/min cutting speed, 10x the capacity of traditional mechanical systems. The servo motor's stepless speed adjustment adapts automatically to wire type, saving energy and improving output.

✅ Wide Compatibility

Supports wire diameters from 1.2mm to 7mm. Adjustable configurations (7–10 straightening blocks, 2–5 feeding units) allow seamless transitions between materials and specs.

✅ Built for Durability

Constructed with a full-steel body, Taiwan guide modules, and premium servo systems, it ensures long-term stability, low maintenance, and reduced downtime.

✅ Operator-Friendly Design

Touchscreen interface with real-time production data

Easy presetting/modification of length and quantity

Safety light curtains and automatic stop features

One operator can manage multiple machines simultaneously—perfect for cost-effective scaling.

Technical Overview

Model	Wire Diameter	Cutting Length	Feeding Speed	Servo Power
1.5–3mm	1.5–3mm	100mm–∞	15–120 m/min	1.5KW
2–4mm	2–4mm	100mm–∞	18–120 m/min	2.3KW
3–5mm	3–5mm	100mm–∞	15–90 m/min	2.3KW
4–7mm	4–7mm	100mm–∞	15–80 m/min	2.8KW

Application Scenarios

Whether you're in small-scale fabrication or mass production, the Jinchun Flying Shear System delivers reliable results across various industries:

Construction: Fast processing of rebar and structural wire

Manufacturing: Ideal for spring, screw, and fastener material prep

Automotive: Precise cuts for wiring harnesses and stamped components

Electronics: Accurate copper and aluminum wire cutting for connectors

As small 2D CNC iron wire bending machine manufacturers, we offer seamless integration with bending, forming, welding, and ring making systems for a full-line processing solution.

Why Jinchun?

Jinchun stands for innovation, precision, and reliability. Our flying shear wire straightening machines are designed to reduce labor, minimize waste, and boost output—making your wire forming process smarter, faster, and more profitable.

Choose Jinchun—make every process sharper and smarter.