JCXLC Automatic Machines about Efficient Production Solutions for Kitchen Storage Baskets

Company Overview

Jinchun Mechanical Equipment Co.,Ltd. specializes in the research, development, and production of industrial automation equipment, dedicated to providing customers with efficient and precise customized solutions. Headquartered in Foshan, a core manufacturing hub in China, the company leverages its advanced technical team and mature manufacturing system to offer intelligent production line services, helping enterprises achieve capacity upgrades and quality leaps.

 

Highlights of the Kitchen Storage Basket Production Solution

To meet the high-efficiency manufacturing needs for kitchen storage baskets, Jin Chun offers a full-process automation production line solution, covering core processes such as wire bending, welding, forming, and trimming. The solution utilizes modular equipment combinations to achieve a daily production capacity of 10-15 units per minute (based on a 200×200 square frame), while ensuring product precision (bending tolerance ±0.5mm), and meeting diverse design requirements and industrial-grade quality standards.

 

Core Equipment and Technological Advantages

1. 2D CNC Iron Wire Bending and Welding Integrated Machine (3-8) 

Function: Integrates wire bending and welding to quickly process flat wire materials. 

Configuration: 

Optional 2D or 3D gearboxes to meet different shape requirements. 

22 sets of straightening wheels (standard Cr12 material) and 3 sets of wire feeding wheels (hardness 58°) to ensure wire flatness. 

Servo motor combination (feeding 2.3kW + bending 1.5kW + cutter 1kW), supports round, flat, and square wires (3-8mm iron wire). 

Advantages: 

Maximum wire feeding speed of 25m/min, bending angle ±180°, and supports unlimited perimeter designs. 

2. 3D Wire Forming Machine 

Function: Performs three-dimensional wire bending and welding, suitable for complex structure storage baskets. 

Configuration: 

Servo motor-driven, with precise control over X/Y/Z axis movement. 

Supports programmed operations, stores up to 10,000 sets of data, and facilitates rapid switching between multiple product specifications. 

Advantages: 

Welding width of 900mm and length of 1300mm, suitable for large-sized storage basket production needs. 

3. Shearing and Straightening Machine 

Function: Efficiently straightens and cuts wire, improving material utilization. 

Configuration: 

Option for hydraulic or servo shearing, with recommended flying shear straightening machine, speeds up to 60-80m/min. 

Cutting precision of ±0.5mm, suitable for 3-8mm carbon steel and stainless steel wire. 

Advantages: 

Taiwan precision guide rails and ball screw modules ensure stable equipment operation. 

4. Spot Welding Machine and XY-Axis Welding Machine

Function: Performs high-strength welding on mesh sheets for storage baskets. 

Configuration: 

Medium-frequency or AC spot welding machines, with a welding pressure of 600N. 

XY-axis dual-mode welding machine supports single-cylinder/double-cylinder modes, adaptable to complex welding points. 

Advantages: 

Pneumatic press system (0.5-0.7MPa) with touchscreen control for easy operation. 

5. Hydraulic Press and Trimming Machine

 Function: Molds the mesh sheets and trims excess edges.

 Configuration:

 25T hydraulic press with matching forming molds, supports quick mold change.

 Trimming machine for precise edge trimming, improving product appearance consistency. 

Advantages: 

Compact size (600×1000mm), ideal for tight production environments. 

 

Full-Process Production Steps

Wire Processing: The 2D CNC iron wire bending and welding integrated machine completes wire straightening, bending, and welding to form the basic frame of the storage basket. 

3D Forming: The 3D wire forming machine bends the wire according to preset programs to create complex three-dimensional structures. 

Mesh Welding: The spot welding machine and XY-axis welding machine perform multi-point welding on the mesh sheets to ensure structural strength and load-bearing capacity. 

Hydraulic Shaping: The 25T hydraulic press molds the mesh into its final shape, ensuring dimensional consistency with matching molds. 

Edge Trimming: The trimming machine removes burrs and excess edges, enhancing the aesthetic appeal of the product.

 

Services and Guarantees

Flexible Payment Terms: 40% deposit + 60% balance (payable after acceptance), alleviating financial pressure for customers. 

Transparent Delivery: Standard production cycle of 50 working days, with clear labeling of equipment parameters and delivery times, ensuring strict adherence to agreements. 

Technical Support: We offer equipment installation, debugging, operation training, and after-sales maintenance to ensure efficient operation of the production line.

 

Why Choose JCXLC?

Jinchun Mechanical Equipment Co.,Ltd.. focuses on technology-driven innovation and customer-oriented solutions. Through modular equipment and intelligent processes, we help businesses achieve efficient production of kitchen storage baskets. From wire processing to final edge trimming, we employ a data-driven automation process to help customers reduce costs, improve efficiency, and gain a competitive advantage in the market.

 

Innovate for the Future, Strive for Excellence — Jin Chun Machinery, helping you start a new era of efficient production!