Jinchun Automation: Efficient Production Solutions for Refrigerator Mesh Manufacturing

In the refrigerator manufacturing industry, mesh is one of the core components. Its precision, strength, and production efficiency directly impact product quality and cost. Jinchun Automation Technology Co., Ltd., with advanced automation equipment and mature process technology, provides a one-stop solution from wire processing to finished welding, helping companies achieve efficient and precise mesh production. Below is an overview of Jinchun's core equipment and complete process solutions for refrigerator mesh production.

 

Core Equipment and Technological Advantages

Frame Bending and Welding Integrated Machine (Hydraulic/Servo Version)

Efficient Forming and Welding: Supports 3-8mm wire processing, integrating frame bending and welding functions. Bending accuracy is ±0.5mm, wire feed speed can reach up to 25m/min, with a production efficiency of 10-15 pieces per minute. 

Intelligent Control: Features a dual-language (Chinese/English) touchscreen that stores up to 10,000 sets of data. It is adaptable for processing round, flat, and square wires, meeting the needs for customized complex mesh frame structures. 

Flying Shear Straightening Machine (With Automatic Line Frame)

Precise Straightening and Cutting: Supports 2-4mm carbon steel wire processing with straightening speeds of 10-100m/min (the smaller the wire diameter, the faster the speed). The cutting length error is controlled within ±0.5mm, with Taiwan-made rails and servo motors ensuring wire straightness and consistency. 

Flexible Adaptability: Optional 500kg automatic line frame reduces manual intervention and improves raw material supply efficiency.
 

Double-Head T-Type Welding Machine (Left/Right/Up/Down Models)

Efficient Dual-Point Welding: Rated power of 63KVA and maximum clamping force of 5000N. It supports welding of 6mm wires with a cycle time of only 5 seconds, suitable for welding vertical and horizontal structures of refrigerator mesh. 

Stable and Durable: Equipped with a water-cooling system to ensure continuous operation. The machine’s footprint is only 1.5×1.2m, saving workshop space.

 

Y-Axis Automatic Drop Welding Machine

Large-Scale Welding: Supports welding of mesh sizes ranging from 800-1200mm in width and up to 1800mm in length. The servo motor-driven X/Y axis provides precise positioning, with welding speeds of 1800mm/s and a continuous load rate of 50%, ensuring efficient production of large mesh pieces. 

Integrated Automation: Features a touchscreen control system, allowing for multi-parameter adjustments to accommodate complex welding processes.

 

Edge Trimming Machine

High Precision Finishing: Designed for 2-6mm wire, it removes burrs in 10-15 seconds per piece, ensuring smooth mesh edges and enhancing the aesthetic and safety of the finished products. 

Complete Production Process Solution

Taking a sample customer order for refrigerator mesh as an example, Jinchun provides the following full-process technical support:

 

Wire Straightening and Cutting 

The flying shear straightening machine is used to straighten 2-4mm carbon steel wire and cut it to a specified length (≥80mm) with an error of ±0.5mm, ensuring high-quality raw materials for subsequent forming.

 

Frame Bending and Welding 

The frame bending and welding integrated machine completes wire bending and frame welding. The 7-axis linkage system supports multi-angle processing (±180°), with a production efficiency of 15 pieces per minute, catering to diverse mesh frame structures for refrigerators.

 

Mesh Welding and Assembly 

Horizontal Welding: The double-head T-type welding machine completes horizontal mesh connections, with a cycle time of 5 seconds and an efficiency of 6 pieces per minute. 

Vertical Welding: The Y-axis automatic drop welding machine performs precise welding for large mesh pieces, with automated feeding and positioning systems reducing manual intervention and improving consistency.

 

Edge Trimming and Quality Control 

The edge trimming machine quickly removes welding burrs, ensuring mesh dimension accuracy and surface smoothness through an automated quality inspection process, achieving a defect rate of less than 2%.

 

Packaging and Delivery 

The finished products undergo rigorous testing and are packaged accordingly. The production cycle is only 30 working days, with flexible payment options (40% deposit + 60% balance), enabling customers to quickly respond to market demands.

 

Why Choose Jinchun Automation?

Leading Technology: The equipment utilizes high-precision servo systems and core components made of durable materials like Cr12/SKD11, ensuring stable performance with a lifespan of over 10 years. 

Efficient and Energy-Saving: The fully automated process significantly reduces energy consumption and labor costs, with the flying shear straightening machine processing up to 160 wires per minute and the frame bending and welding machine producing up to 11 pieces per minute. 

Flexible Customization: Jinchun supports processing various wire types and complex workflows, offering one-stop services from equipment selection to process debugging. 

Worry-Free After-Sales: The equipment comes with a one-year warranty (excluding consumables), and lifetime technical support with discounted spare parts ensures continuous production.

 

Customer Case Studies and Results

After implementing Jinchun’s solutions, a customer in Zhongshan saw a 35% increase in production efficiency, a 50% reduction in labor costs, and product consistency that is now industry-leading. The full-process automation, from wire handling to finished welding, enabled the customer to efficiently fulfill large orders and improve market reputation.

 

Take Action Now, Start Smart Manufacturing!

If you need professional refrigerator mesh production equipment or customized solutions, Jinchun Automation is ready to provide reliable and efficient technical support for your production needs!

 

Jinchun Automation – Empowering Smart Manufacturing with Innovative Technology!