How to Use JCXLC Automation Machines for Manufacturing Dish Drainers

In modern kitchenware production, dish drainers have become essential items for households due to their functionality and aesthetics. With 25 years of experience in industrial automation equipment development, JinChun Mechanical Equipment Co., Ltd. provides efficient, precise, one-stop solutions for manufacturing dish drainers. Below is a detailed guide on how to achieve large-scale production of dish drainers using Jin Chun automation equipment.

 

Core Equipment and Process Flow

1. Material Shaping: CNC Iron Wire Bending Machine

The Jin Chun JC series CNC iron wire bending machines (such as the JC-120-8A, JC-70-10A) are designed for complex-shaped components. These machines support both 2D and 3D wire bending with a precision of ±0.5mm. The equipment uses servo motors to quickly complete the precise shaping of dish drainer frames, supporting wire materials such as 3-12mm iron wire and stainless steel wire. With a processing speed of up to 300 revolutions per minute, these machines meet the high-volume production requirements of dish drainers.

 

2. Frame Welding: Gantry Welding Machine and 2D CNC Iron Wire Bending Machine

 

Gantry Welding Machine (150kVA): Ideal for welding the frames of large dish drainers, this machine is equipped with multiple cylinders for pressure, which is adjustable. The high welding efficiency allows for multiple weld points in a single operation, ensuring structural integrity.

 

2D CNC Iron Wire Bending and Welding Machine (JC-WK2D-D1): Specially designed for flat shapes such as square and fan shapes, this integrated machine combines straightening, bending, cutting, and welding functions. It uses PLC control to increase welding yield by 30%, and its smokeless and dust-free process complies with industry standards.

 

3. Surface Finishing: Servo Trimming Machine

The Jin Chun Trimming Machine (models 2-6) is equipped with high-precision cutters to quickly remove burrs from the edges of dish drainers. With a processing speed of 3,800 revolutions per minute, it supports customized cutter heads for different product sizes, ensuring smooth and scratch-free finished products.

 

4. Stamping and Assembly: Quick Hydraulic Press (25T)

Used for perforating the bottom mesh and forming accessories for dish drainers, the 25T Hydraulic Press offers stable pressure and supports a worktable size of 800×600mm. With custom molds, this press can form multiple components in one cycle, boosting production efficiency by 50%.

 

Mold Matching Solutions

Jin Chun provides full-process custom mold services to ensure perfect equipment and process compatibility:

 

Gantry Welding Machine Molds: A set of 2 molds suitable for various frame specifications. Price: ¥2000/set.

 

Hydraulic Press Dish Rack Molds: Supports stamping of non-standard shapes. Price: ¥5200/set.

 

CNC Forming Molds: Made from SKD11 steel, with a hardness of 62HRC, offering excellent wear resistance and a lifespan of over 100,000 cycles.

 

Production Advantages

Efficient and Energy-Saving: Jin Chun equipment integrates automated control, such as the 3D wire forming machine (7-axis/8-axis), supporting continuous operations. Compared to traditional equipment, these machines save 20% energy, with a daily output capacity of up to 5,000 units.

 

Precision and Stability: Using core components like Taiwan Hiwin lead screw rails and Japan Yaskawa servo motors, Jin Chun machines offer a repeatable positioning accuracy of ±0.1mm, with a product yield rate exceeding 98%.

 

Flexible Adaptability: Customizable adjustments, such as the XY-axis welding machine that can accommodate 600×500mm product sizes, meet diverse order demands.

 

Worry-Free After-Sales: The equipment comes with a one-year full machine warranty (excluding consumables) and lifetime technical support, covering customers globally.

 

Case Study

Take the "10378 Series Dish Drainer" as an example. The Jin Chun solution includes:

 

Equipment Configuration: 4-cylinder Gantry Welding Machines (2 units), 25T Hydraulic Press (2 units), CNC Forming Machine (1 unit). Total cost: approximately ¥600,000.

 

Production Process: Wire bending → Frame welding → Stamping and forming → Trimming → Quality inspection. The total time required per piece is just 3 minutes.

 

Conclusion

JinChun Mechanical Equipment is driven by technology, providing a complete chain of support for kitchenware production, from equipment and molds to processes. With intelligent equipment and modular designs, companies can quickly reduce costs, improve efficiency, and seize a competitive edge in the market. For custom solutions, please contact the Jin Chun team for exclusive quotes and technical consultation.