Jinchun Empowers Midea Egypt Plant with 16 Sets of Medium-Frequency Welding Units for Smart Dish Rack Manufacturing

In response to the accelerating globalization of Chinese home appliance manufacturers, Midea Group's Egypt factory has upgraded its dish rack production line by integrating 16 medium-frequency resistance welding machines developed by Foshan Jinchun Mechanical Equipment Co.,Ltd.. These advanced welding systems deliver both enhanced productivity and superior quality, making them a smart investment for global factories seeking efficiency, precision, and intelligent control.

Cutting-Edge Technology: Medium-Frequency DC Resistance Welding Systems

Unlike traditional equipment, Jinchun's welding machines utilize 1kHz high-frequency inverter technology, offering 3x faster current adjustment and dramatically improved welding stability. Ideal for manufacturers in the wire bending, ring making, and metal forming industries, these units set new benchmarks in performance.

Key Advantages: 

Precision Welding: Capable of three-layer steel welding and ultra-thin 0.2mm material joining, with weld strength meeting EU EN 14766 standards — ideal for complex dish rack structures and precision wire bender applications.

Energy Efficiency: Inverter-based design reduces power consumption by 25% compared to similar machines; dual-cycle water cooling ensures stable 24/7 operation even in Egypt's hot climate. 

Flexible Integration: All 16 units operate in synergy, supporting spot welding and continuous seam welding. Daily capacity exceeds 30,000 pieces — exceeding Midea Egypt's peak demand of 28,000 units/day.

Smart System Control: Full Digital Production Monitoring

Integrated with HMI user interface and PLC remote control, the machines offer real-time production monitoring and adaptive process tuning — a must-have for modern wire forming and welding machine manufacturers. 

Three-Phase Welding Logic: Pre-heating, welding, and tempering phases with dynamic current adjustment ensure consistent weld quality within ±0.5mm tolerance. 

Intelligent Fault Protection: Over 30 diagnostic alerts for issues like abnormal electrode temperature or water pressure drop; automatic shutdown and 60% faster troubleshooting. 

Data Traceability: Batch data on current, time, and pressure is logged and traceable via QR code — meeting international food-grade safety standards.

Engineering Excellence: Modular Design & Lifecycle Service

Built with a modular architecture, Jinchun's welding systems allow component replacement in under 15 minutes, minimizing downtime and ensuring scalable maintenance.

7-Axis Platform: Driven by servo motors for 0.02mm electrode positioning accuracy — critical for ring forming, 2D CNC wire bending, and irregular dish rack welding. 

Automated Feeding System: Seamlessly integrates with AGV logistics and 3D storage for automatic material loading and product sorting — boosting labor efficiency by 3x. 

Localized Support in Egypt: Jinchun has established a local service center offering 24/7 remote diagnostics, rapid parts delivery, and on-site engineering — ensuring zero production downtime.

Industry Impact: Supporting the Globalization of Chinese Manufacturing

A Midea project manager commented, “Jinchun's medium-frequency welding units have exceeded expectations in terms of energy efficiency, stability, and intelligent control — helping us redefine 'Made in Egypt' quality standards.” Now certified with EU CE standards, the production line exports to over 30 countries across the Middle East and Africa, exemplifying successful cooperation under the Belt and Road Initiative.

Jinchun: From “Made in China” to “Intelligently Made in China”

As a forward-thinking small 2D CNC iron wire bending machine manufacturer, Jinchun is committed to empowering global industrial clients with tailored solutions — from equipment customization to complete production line integration.

Contact Us Today

Foshan Jinchun Machinery Equipment Co., Ltd

Address: Integrated Industrial Zone, Beijiao, Shunde, Foshan, Guangdong, China

Tel/Whatsapp: +86 15015830219

Email: [email protected]

Website: www.jinchunxlc.com