What Is a 3D Wire Rotating Forming Machine and How Does It Help Mass-Produce Dish Sterilizer Racks?

In the dish sterilizer industry, precise wire forming and efficient batch production are essential. Foshan Jinchun Industrial Automation offers a high-performance 3D wire rotating forming machine that specializes in processing 2-6mm iron wire—providing an ideal solution for manufacturing dish sterilizer rack frames at scale.

 

This advanced solution bridges the gap between traditional small 2D CNC iron wire bending machine manufacturers and the growing demand for more complex, efficient, and automated forming, bending, and welding operations.

 

Why Choose Jinchun's 3D Wire Bending Machine for Rack Production?

✅ Smart Parameter Control for Pre-Production

The machine handles iron wire from 2.0mm to 6.0mm with precision. Before production, operators use a multilingual CNC interface (English/Chinese) to set parameters according to rack dimensions.

 

Key features:

Supports 10,000+ programs for flexible production

Max wire feeding speed: 40m/min

Total power: 10.7KW, including multi-motor distribution for external rotation (1.5KW), platform lift (1.0KW), and others

This powerful system sets the stage for high-speed ring making, forming, welding, and wire bending tasks.

 

How Does the Machine Automate the Wire Rack Manufacturing Process?

Step 1: Wire Straightening

The machine is equipped with 18 straightening rollers, ensuring precise alignment of 2–6mm iron wire. This is the foundation for maintaining product consistency and bending accuracy.

 

Step 2: Feeding & Rotating

Feeding Motor: 2.7KW with Taiwan Hiwin ball screw rail, achieving ±0.1mm feeding accuracy

Rotating Motor: 2.0KW, smoothly guiding wire along programmed paths to shape the rack frame’s base form

 

Step 3: Bending & Forming

Inner & outer twisting motors: 1.5KW each

Platform and base lifting: 1.0KW

Cutter motor: 1.0KW

These motors work in coordination to execute complex 3D wire bending operations in real time. Each rack frame is fully formed and cut automatically, with a production rate of 8–10 pieces per minute—outperforming many small 2D wire bender machines.

 

Step 4: Seamless Automation

The CNC forming system synchronizes all stages: feeding, straightening, rotating, bending, and cutting—ensuring continuous, hands-free operation. The result is a consistent stream of precision-formed wire products with minimal operator intervention.

Conclusion: A Smarter Choice for Wire Forming and Rack Manufacturing

Jinchun's 3D wire rotating forming machine combines advanced control, multi-axis motor coordination, and high-speed automation, making it the ideal solution for companies producing dish sterilizer racks, ring products, wire forms, and welded metal components.

Compared to traditional small 2D CNC iron wire bending machine manufacturers and benders, this system provides:

Better forming precision

Greater versatility for complex parts

Faster response to large-volume orders

Stronger integration into automated production lines

 

⚙️ Looking to streamline your production of iron wire components?

Get in touch today for a customized solution tailored to your product line!