What Is a Ring-Making & Butt-Welding All-in-One Machine?

As summer drives a boom in rattan lampshade sales, manufacturers are facing surging orders—and traditional manual methods can no longer keep up. Enter the Ring-Making & Butt-Welding All-in-One Machine from Jinchun Industrial: a fully automated solution for 2–6mm iron wire, designed to handle the entire production process from forming to welding. It's fast becoming the go-to bender and welder for lighting manufacturers looking to scale up.

Why Precision Matters: Servo-Controlled Ring Making from 25 to 550mm

The machine is powered by a 2.6kW servo wire-feeding motor, paired with high-precision roller forming modules. It delivers wire at speeds up to 35 meters per minute, dynamically adjusting to wire diameters from 2mm to 6mm.

For wire ≤3mm: forms rings from 25–300mm

For wire 3–6mm: handles large rings up to 550mm

An exclusive closed-loop control system keeps the ring diameter within ±0.5mm and ensures planarity within 0.5mm—providing ideal ring blanks for the subsequent welding process.

This level of precision sets it apart from typical small 2D CNC iron wire bending machine manufacturers, offering exceptional results in ring making and forming.

How Welding Efficiency Is Revolutionized: Up to 20 Pieces/Min with 50KVA Power

Welding is executed via high-frequency inverter technology and a robust 50KVA welding module, enabling instant fusion at the contact point. With an integrated pressing system and automatic solder feed powered by 0.6MPa compressed air, welding strength improves by 40% compared to traditional processes.

Performance testing shows that for standard Φ80mm rings, a single machine can produce 10–20 welded rings per minute, with circumference tolerances maintained under ±0.2mm—ideal for scalable production of lamp frames, baskets, and decorative rings.

Compact, Intelligent, Integrated: One Machine, Full Automation

Unlike split-system setups, this machine combines three major processes—ring forming, butt welding, and cutting—into a single, compact 2400×1450×1500mm footprint. That’s a 60% reduction in space requirements.

Its PLC-controlled interface makes it simple to operate: just input your wire diameter and let the machine handle the rest. The dual-station design enables simultaneous loading/unloading and production, slashing labor requirements by up to 70%.

This all-in-one bender, forming machine, and welder brings unmatched convenience and automation to your production line.

Proven in the Field: Real Results from a Lampshade Manufacturer in Guangxi

In a real-world deployment at a rattan lampshade factory in Yulin, Guangxi, the machine operated continuously for 8 hours, achieving a daily output of 12,000 rings. Compared to manual bending and welding:

Defect rate dropped from 8% to 0.5%

Delivery time was cut from 7 days to under 24 hours

The machine helped the manufacturer seamlessly meet high-volume summer demand—proving its worth as a strategic asset on the shop floor.

Built for Industry: Reliable, Certified, and Ready to Customize

Built with a 380V industrial power supply and a 50L/min cooling water circulation system, this 800kg machine is ISO9001-certified for quality and easily transportable.

Whether you're crafting lighting accessories, decorative rings, or precision wire frames, Jinchun’s engineering team offers full customization and parameter tuning based on your product specs—making it a powerful addition to any modern ring making, forming, and welding operation.

Looking for a compact yet powerful all-in-one ring bender and welder?

This model is your shortcut to faster production, tighter tolerances, and smarter manufacturing.
Contact us Now!!