What Do Shearing Machines Do?

Shearing machines, including advanced flying shear machines, are indispensable in metal fabrication—not just for cutting, but for straightening, precision control, and workflow optimization. Here’s a technical breakdown of their roles across industries.
Core Functions of Shearing Machines

1. Precision Cutting

Accuracy: ±0.5mm tolerance, burr-free edges

Applications: Automotive sensors, architectural steel

2. Material Straightening

Process: Multi-roller systems remove bends (0.1° angular deviation)

Output: Laser-verified straightness for downstream processes

3. High-Volume Production

Automation:

✅ Auto-feeding @ 120m/min (394 ft/min)

✅ Batch counting (e.g., "Cut 1,000 → Auto-stop")

Key Applications

Industry                 Use Case                                        Machine Type

Construction    Rebar cutting for concrete slabs         Flying Shear Machine

Hardware         Stainless steel wire for springs               Servo Shear

Automotive       Sensor wire trimming                        CNC Precision Shear

Economic Advantages: Flying Shear Machines vs. Traditional Cutters

Metric	Traditional Shear	Flying Shear Machine	Improvement
Speed	12m/min (39 ft/min)	120m/min (394 ft/min)	10× Faster
Labor Efficiency	1 operator/2 machines	1 operator/5 machines	150% ↑
Material Waste	5%	1.2%	76% ↓

Why Industries Choose Flying Shear Machines

Speed-to-Quality Balance:

Cut 8mm steel rebar at 120m/min without edge deformation

Energy Efficiency:

30% lower power consumption vs. hydraulic systems

Smart Integration:

IoT-enabled predictive maintenance alerts

Case Study – Automotive Wire Harness Supplier

A Tier 1 auto parts manufacturer replaced manual shears with a flying shear machine, achieving:

✅ 90% reduction in rework (from 8% to 0.8% defects)

✅ 18% lower labor costs

✅ ISO 9001 certification for cut consistency

Upgrade Your Cutting Process

JINCHUN’s flying shear machines deliver:

✅ CE & UL certifications

✅ 24/7 technical support

✅ Customizable blade sets for alloys/coated metals

Request a free cutting test:

Tel:+86 15015830219 | E-MAIL: [email protected]

www.jinchunxlc.com