Pet Cage Production Solution: Efficient Automation Line, One-Stop Production Challenge Resolution

With the booming pet economy, the demand for pet cages continues to grow. How can you stand out in this competitive market? Jinchun Machinery provides a fully integrated automated pet cage production solution, offering a seamless process from raw material processing to finished assembly. The daily production capacity can reach up to 1000 sets, helping you achieve cost reduction and efficiency enhancement.

 

1. Complete Process Production Solution: From Raw Material to Finished Product, Efficient and Controllable

Our solution covers 12 core steps in the pet cage production process, equipped with specialized machines and technologies to ensure precision and efficiency at every step. 

1. Raw Material Processing: Quick Cutting, Saving Time and Effort

Recommended Equipment: 2-4mm flying shear straightening machine (3 units) + 1.2-meter material hopper (3 units) 

Function: Automatically straighten and cut metal wires, suitable for producing 2-4mm mesh panels. 

Advantage: One-button operation, no manual intervention, reducing material waste by 30%.

 

2. Frame Formation: Bending and Welding Integrated Machine, Double Efficiency

Recommended Equipment: 2-6mm bending and welding integrated machine 

Function: Bend the outer frame and simultaneously weld the joints, replacing traditional manual welding steps. 

Advantage: Reduces the need for one operator, improves welding seam strength by 40%, and is compatible with 2-6mm wires. 

Optional: Automated line rack further enhances automation.

 

3. Hook Manufacturing: Customized Hook Punching Machine, Low Cost and High Output

Recommended Equipment: 180-hook punching machine + 230-hook punching machine 

Function: Quickly form 3D hooks, replacing manual welding or stamping. 

Advantage: Flexible molds, with a single machine producing over 2000 hooks daily, reducing costs by 50%.

 

4. Mesh Welding: Gantry Welding Machine for Bulk Production, Stable Quality

Recommended Equipment: 6-cylinder gantry welding machine 

Function: Automatically weld mesh panels according to the mold, suitable for complex structures. 

Advantage: Daily output of 1000-1300 pieces, with uniform and strong welds, eliminating the risk of void welding. 

 

5. Door Lock Formation: Combination of Welding Machines and Pneumatic Equipment

Recommended Equipment: 

Dual-head XY-axis welding machine: For welding small pet cage doors, with a daily output of 500-700 pieces. 

Pneumatic spot welding machine: Quickly weld the door latches, easy to operate. 

Efficiency: The single XY welding machine can meet the demand for 500 sets of doors per day.

 

6. Post-Processing and Assembly

Edge Trimming Machine: Automatically trim mesh burrs with a precision of ±0.1mm. 

Pneumatic Bending Machine: Mass bending of door latches, saving time and improving efficiency. 

Assembly of Hinges and Latches: Fast assembly through customized tools, improving consistency in the finished product.

 

2. Client Case Study: Mr. Guo's Production Revolution

After introducing this solution, Mr. Guo from Jiaozuo, Henan, saw remarkable improvements: 

Capacity Increase: Daily output increased from 300 sets to 1000 sets, doubling production. 

Cost Reduction: Labor reduced by 40%, with welding defects dropping from 8% to 0.5%. 

Increased Competitiveness: Improved product consistency led to orders from several international pet brands.

 

3. Why Choose Us?

Comprehensive Coverage: From straightening, bending, welding to assembly, providing a one-stop solution for production needs.

Customized Design: Non-standard equipment flexibly adapted to different specifications (such as 2-6mm wire). 

High Cost-Performance Ratio: Transparent pricing for each machine, with a short investment return cycle. 

After-Sales Guarantee: Free installation, commissioning, operation training, and lifetime maintenance services.

 

4. Cooperation Process

Requirement Communication: Provide product drawings or samples to confirm the production process. 

Solution Customization: Design the equipment combination and layout based on the target production capacity. 

Equipment Delivery: Stock machines shipped in as fast as 30 days, non-standard machines with a 45-day customization cycle. 

After-Sales Support: Engineers will install the equipment on-site and regularly revisit to optimize production processes.

 

5. Conclusion

The automation of pet cage production is an inevitable trend. Jinchun Machinery’s solution, focusing on efficiency, precision, and low cost, has already helped numerous businesses seize the market opportunity. Whether you are a startup or a large-scale manufacturer, we can provide an adaptable solution tailored to your needs.

 

Act Now, Seize the Opportunity: 

Tel: +86 15015830219 | E-MAIL: [email protected]

Website: www.jinchunxlc.com

Let automation power your pet cage business!

 

For small 2D CNC iron wire bending machine manufacturers, specializing in bender ring making, forming, welding, and welder solutions, Jinchun's advanced technology offers robust and scalable solutions, ensuring high-quality, efficient production processes tailored to meet the dynamic needs of the pet cage market.