New Benchmark for Logistics Mesh Welding

In the logistics equipment manufacturing industry, the welding quality of vehicle mesh sheets directly impacts the safety, load-bearing capacity, and service life of vehicles. In response to the demand for high-strength, high-precision welding, JCXLC Industrial Automation Technology Co., Ltd. has developed the XY-axis dual-mode dual-layer welding machine. This machine provides a customized intelligent welding solution for Dandong Riqian Logistics Equipment Co., Ltd., redefining the industry standard for logistics vehicle mesh sheet welding with its "efficient, precise, and stable" technological advantages.

 

1. Solution Background: Pain Points of Traditional Welding and Innovation Needs

Traditional logistics vehicle mesh welding often relies on manual labor or single-function equipment, leading to the following major issues: 

Low Efficiency: Frequent manual material changes and slow welding speeds make it difficult to meet batch production requirements. 

Precision Fluctuations: Large manual adjustment errors result in poor weld consistency, causing problems like cold welds and missed welds. 

High Costs: Equipment with limited functionality, poor adaptability, and high maintenance costs. 

Safety Hazards: High-temperature splashes can damage workpieces, and the operating environment is harsh. 

The JCXLC XY-axis dual-mode dual-layer welding machine addresses these challenges through automated control and modular design, enabling a transition from "labor-intensive" to "intelligent manufacturing."

 

2. Core Configuration: Powerful Technology Empowers Efficient Welding

1. Dual-mode Power System: Fast, Stable, and Precise

Servo Motor Drive: X-axis 0.75KW (2000 RPM), Y-axis 1.5KW (3000 RPM), paired with a silver 32 series lead screw, achieving a positioning accuracy of ±0.02mm and a welding speed of up to 500mm/s, increasing efficiency by 30%. 

Medium-frequency Inverter Power Supply: 230KVA medium-frequency power supply (optional 150KW AC), with millisecond-level welding current control, reducing spatter by 80% and increasing weld strength by 40%. 

Dual-mode Switching Function: Supports welding combinations of galvanized iron wire and carbon steel plates, as well as wire-to-wire welding, with leading industry compatibility.

 

2. Intelligent Control System: Visible Precision

PLC + Touch Screen Interaction: Equipped with a Mitsubishi PLC controller, pre-set with 50 welding parameters that can be called with one touch, making operation easy for anyone. 

Real-time Monitoring and Alerts: Instant alerts for abnormalities in current, voltage, air pressure, and temperature. Automatic shutdown if cooling water flow is insufficient, reducing fault rate by 60%. 

Offline Programming Support: Allows importing complex welding paths via USB, suitable for welding mesh sheets of irregular shapes.

 

3. Powerful Pressure System: Stable Welding Assurance

Pneumatic Pressure + Airtac Cylinders: Maximum pressure of 5000N (0.5MPa air pressure) ensures strong weld penetration. 

Dual Rail Support: Y-axis HGW30 and X-axis HGW25 high-rigidity rails, increasing load-bearing capacity by 50%, ensuring no deformation during long-term operation. 

Synchronous Belt Drive: Eliminates gear backlash, ensuring welding path deviation is less than 0.1mm.

 

3. Application Scenarios: Covering All Types of Logistics Vehicle Mesh Welding

1. Standardized Vehicle Welding

Truck/Trailer Frames: Mass welding of rectangular and diamond-shaped grids, ensuring uniform, aesthetically pleasing welds and meeting tensile strength requirements. 

Container Frames: Multi-layer welding of thick plates with controllable penetration depth, enhancing corrosion resistance.

 

2. Customized Special Vehicles

Hazardous Material Transport Vehicles: Automated welding in explosive zones, eliminating human operational risks. 

New Energy Logistics Vehicles: Welding of lightweight aluminum alloy mesh sheets, reducing thermal deformation by 70%.

 

3. Small Batch Flexible Production

Prototype Workshops: Quick switching between welding programs to accommodate diverse needs in the R&D stage. 

Maintenance Scenarios: Precise repair welding of partially damaged mesh sheets without the need to return to the factory.

 

4. Service Commitment: Lifelong Support

Worry-free Warranty: 12 months warranty for the whole machine, with lifetime spare parts and technical support. 

Quick Response: Engineers on-site within 48 hours for troubleshooting, with 24-hour online remote diagnostics. 

Customized Training: Free operation and maintenance training to ensure clients can manage operations independently.

 

5. Customer Value: Dual Breakthrough in Cost Reduction and Efficiency Enhancement

Labor Savings: Each machine saves two operators per shift, reducing annual labor costs by over 150,000 RMB. 

Welding Pass Rate: ≥99.8%, with a 5% reduction in scrap rate. 

Compatibility: The machine supports a wide range of mesh specifications, increasing the return on investment (ROI) by 40%.

 

Conclusion

The JCXLC XY-axis dual-mode dual-layer welding machine is not only an efficient tool for logistics vehicle mesh welding but also a critical step in the digital transformation of enterprises. Through a "hardware + software + service" integrated solution, we help clients transition from "manufacturing" to "intelligent manufacturing." Contact us now to get your exclusive welding solution and make every weld a symbol of quality!