JCXLC Industrial Empowers Poultry Cage Production with Ring Making & Welding Integration

2025-05-09

As the poultry farming industry embraces modernization, high-performance equipment has become the cornerstone of productivity and sustainability. Foshan Jinchun Machinery Co., Ltd., a trusted name among small 2D CNC iron wire bending machine manufacturers, has successfully deployed its fully automated ring making and welding machine at a leading livestock equipment plant in Henan, Chinasignaling a new era for poultry cage production. 

DG Series Integrated Ring Making & Welding Machine

Boost Cage Production by 40% with One Intelligent Solution 

Specifically developed for poultry cage mesh manufacturing, Jinchun's DG Series integrates high-speed forming and precise welding in one modular unit. With a tested production speed of 1015 rings per minute, it surpasses conventional methods by over 40% in efficiency.

Whether you're a bender, ring forming specialist, or wire welding equipment supplier, this solution offers unmatched productivity for 26mm low-carbon steel wires.

 

Core Technical Advantages

High-Speed Wire Feeding

2.6KW servo feeding system paired with domestic-brand precision motors 

Delivers wire at 35m/min, enabling smooth forming without deformation 

Accurate processing for wire diameters from 2mm to 6mm

 

Precision Welding Performance

50KVA controlled welding power for strong joints suitable for load-bearing cages 

0.6MPa air pressure ensures clean, burr-free welds 

Proprietary temperature regulation system maintains 50% duty cycle at 380Videal for long operations

 

Tight Dimensional Control

Produces rings with diameter tolerance within ±0.5mm 

Mesh flatness deviation stays under 0.5mm 

Fully compliant with EN1273 standards for EU poultry farming equipment

 

Smart Operator Interface

Intuitive touchscreen with visual parameter settings 

Simple training enables operators to manage the full production line 

Real-time monitoring for fault alerts and process diagnostics

 

Game-Changer for Lightweight Cage Systems

One of the standout innovations is the machine's ability to precisely form 2mm fine wire ringstraditionally challenging due to welding instability. Through optimized heat and pressure combinations, it now supports lighter, more efficient poultry cage designs, meeting the trend of sustainable, material-saving farming systems. 

The built-in auto wire correction system actively detects mesh distortion. When deviation exceeds thresholds, the machine self-adjusts in real time, maintaining a 99.2% pass rate for finished products.

 

Proven Impact in Real-World Production

Over 8,000 hours of stable operation at the client site 

30% reduction in labor costs per year ($40,000) 

15% material savings thanks to reduced waste and precision control 

Mesh accuracy improved significantly, enhancing the durability and exportability of poultry cages

 

"Jinchun's equipment not only solved our capacity bottlenecksit elevated our product quality to a whole new standard."

Technical Director, Henan-based poultry cage manufacturer

 

Scaling with Smart Agriculture

Backed by over a decade of welding expertise, Jinchun Industrial has built a full suite of smart machinery for the poultry industryfrom chick cages to egg-laying enclosures. The latest generation of servo drive systems now achieves ±0.3mm forming accuracy, with three national invention patents under review. 

With the global shift toward smart farming and green livestock systems, Jinchun continues to innovate in bender, forming, and welder automation technologies. Their solutions are helping farms move from traditional manufacturingto future-ready intelligent production. 

Partner with Jinchun to upgrade your poultry cage manufacturing lines with intelligent, high-efficiency machinery.

Let's shape the future of modern, eco-efficient farmingtogether.

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