JCXLC Automatic Machines about Efficient Production Solutions for Long Mop Frames

Company Overview

Jinchun Mechanical Equipment Co.,Ltd specializes in the research, development, and production of industrial automation equipment, committed to providing intelligent and precise production solutions for global customers. Headquartered in Foshan, a core region of China’s manufacturing industry, the company leverages an advanced technical team and a mature manufacturing system to offer customized equipment services, helping enterprises achieve efficient and stable large-scale production.

 

Highlights of the Long Mop Frame Production Solution

To meet the high-efficiency manufacturing demands for long mop frames, Jin Chun offers a full-process automation production line solution, covering core processes such as wire bending, welding, and forming. The solution uses modular equipment combinations to achieve an efficient production capacity of 15-20 units per minute (based on a 200×200 square frame), while ensuring product precision (bending tolerance ±0.5mm) and meeting industrial-grade quality standards.

 

Core Equipment and Technological Advantages

1. 2D CNC Iron Wire Bending and Welding Integrated Machine 

Function: Integrates wire bending and welding, enabling fast processing of flat wire. 

Configuration: 

Optional 2D or 3D gearboxes, adapting to different production needs. 

22 sets of straightening wheels (high-quality 45# material) and 3 sets of wire feeding wheels (Cr12 material, hardness 58°), ensuring wire flatness. 

Servo motor combination (feeding 2.3kW + bending 1.5kW + cutter 1kW) for high-speed and precise processing. 

Advantages: 

Maximum wire feeding speed of 90m/min. 

Bending angle ±180°, supports round, flat, and square wire (2-6mm iron wire). 

2. 2D Forming Machine 

Function: Specifically designed for bending flat wire, enhancing processing flexibility. 

Configuration: 

Optional 2D or 3D gearboxes. 

32-bit high-performance processor control, dual operating system with touchscreen + button for easy programming. 

Stores up to 10,000 sets of data, supports 300 action combinations, suitable for complex shape production. 

Advantages: 

Bending efficiency of 15-20 units per minute. 

Supports unlimited perimeter design, meeting diverse frame production requirements. 

3. Dust-Pushing Welding Machine 

Function: Performs high-strength welding on critical parts of the frame to enhance structural stability. 

Configuration:

Includes molds and integrates a 40kW welding transformer to ensure welding depth and strength. 

Two sets of robotic grippers support multi-position synchronous operation. 

Advantages: 

Fully automated welding process, reducing human intervention, suitable for mass production. 

4. Riveting Machine 

Function: Precisely forms and fixes the frame's rivet joints. 

Configuration: 

Includes 1 set of molds, supports quick mold changes to accommodate different product specifications. 

Pneumatic system (3 cylinders + 3 solenoid valves) to ensure stability in operation. 

Advantages: 

High single-machine efficiency, cost control, and flexible production for small to medium batches. 

Full-Process Production Steps

Wire Processing: The 2D CNC iron wire bending and welding integrated machine completes wire straightening, bending, and welding to establish the basic structure of the frame. 

Precise Forming: The 2D forming machine bends the wire according to preset programs, supporting fast shape changes for complex designs.

Welding Reinforcement: The dust-pushing welding machine strengthens critical connection points, ensuring product durability. 

Rivet Fixation: The riveting machine ensures precise joint formation and improves assembly efficiency.

 

Services and Guarantees

Flexible Payment Terms: 40% deposit + 60% balance (payable after inspection and acceptance), easing customers' financial pressure. 

Transparent Delivery: 50 working days production cycle, clear labeling of equipment parameters and delivery time, with strict adherence to the schedule. 

Technical Support: We provide equipment debugging, operation training, and after-sales maintenance to ensure seamless operation of the production line.

 

Why Choose JCXLC?

Jinchun Mechanical Equipment Co.,Ltd focuses on technological innovation, providing customers with efficient, precise, and reliable long mop frame production solutions through intelligent equipment and modular designs. From wire processing to final assembly, our data-driven automation process helps clients reduce costs, improve efficiency, and gain a competitive edge in the market.

 

Innovate for the Future, Strive for Excellence — JinChun Automation, helping you start a new era of efficient production!