Precision Ring Making for Metal Mesh Edge Forming

2025-05-14

In the metal fabrication industry, edge forming for BBQ grills has long been plagued by inconsistent precision and production inefficiencies. Now, Foshan Jinchun Mechanical Equipment Co.,Ltd., one of the trusted small 2D CNC iron wire bending machine manufacturers, introduces a breakthrough: the Jinchun CNC ring making bender—an automated, high-precision solution tailored to edge forming in grill net production.

This case study highlights how a craft manufacturer in Langfang, Hebei, used our ring forming and welding machine to elevate output, cut waste, and deliver refined product quality.

⚙️ From Manual Bottlenecks to Automated Precision

Traditional BBQ mesh edge processing often suffers from low forming accuracy and limited speed. Jinchun’s automated wire ring bender solves this through a high-speed servo-driven system:

380V three-phase power input

Dual servo motors: 2.3kW for feeding / 1.0kW for cutting

Operating speed: up to 25 meters per minute

Circular accuracy: maintained within ±0.5mm

Integrated smart encoders and a microcomputer control system ensure consistent straightening and forming of 2–6mm iron-based wire, achieving leading flatness and consistency in the final product.

Ideal for ring making, welding, and forming applications across multiple wire types.

Fully Automated Ring Making Workflow

This CNC wire forming and welding machine is built for automation from start to finish. With its modular structure, it handles everything from decoiling and forming to stacking:

Touchscreen interface for easy parameter setup

Manual/Automatic dual-mode switching

Supports custom small-batch runs or high-volume output (800–1000 pcs/hour)

Closed-loop control system for maximum consistency

Compared to traditional wire benders, the Jinchun solution significantly boosts efficiency and yield—making it one of the top choices for manufacturers in search of speed, precision, and flexibility.

Proven Customer Results in Langfang, Hebei

After implementing the Jinchun wire ring bender, the Langfang-based customer experienced:

Daily output breakthrough

Reduced raw material waste thanks to auto-stop alarms

Simplified changeovers via programmable logic controls

Better response to customized grill net orders

Lower maintenance costs and enhanced machine uptime

This real-world example shows how integrating intelligent equipment from a leading small 2D CNC iron wire bending machine manufacturer can revolutionize workshop efficiency and production reliability.

Key Specifications & Tech Highlights

High-strength aluminum alloy frame for lightweight durability

Precision linear guide rails for stable, long-term operation

Supports round, flat, and square wire in multiple sizes

Specialized for iron wire forming and welding tasks

Unique edge-lift control tech delivers smooth ring closures for high-end BBQ grill appearance

Whether you're producing standard industrial mesh or customized BBQ grills, Jinchun’s ring forming bender offers unmatched flexibility and performance.

Powering the Future of Metal Wire Processing

At Jinchun Industrial, we’re redefining standards in wire bending, ring making, and welding with technology-first thinking. Our CNC wire bender series is designed to solve real-world manufacturing challenges—delivering results through innovation, not complexity.

Ready to upgrade your production line with a compact, high-performance wire bending solution

Explore our range of small 2D CNC iron wire bending machines or get in touch for tailored solutions that match your specific production needs.