Standard Operating Manual – Wire Cutting Machine (Basic Edition)

2025-05-15

I. Pre-Startup Safety Checklist

1. Power System Inspection

Before operating any small 2D CNC wire bender or wire cutting equipment, ensure the electrical system is safe and reliable:

✅ Voltage Check: Confirm the machine uses a dedicated 220V power supply.

✅ Switch Test: Perform 3 no-load test runs of the main switch and emergency stop button.

✅ Wiring Inspection: Ensure all cables are properly insulated, with no exposed or damaged wires.

2. Mechanical Components Check

Whether used in ring making, wire forming, or welder setups, mechanical integrity is crucial:

⚠️ Blade Status: Visually inspect for cracks or chips.

⚠️ Safety Guards: Test the opening and closing of all protective barriers.

⚠️ Work Table Level: Calibrate the surface to ensure it is horizontally leveled.

⚙️ II. Standard Operating Procedure (SOP)

This structured approach is ideal for any CNC bender, ring forming machine, or iron wire welder operation to ensure both safety and efficiency.

️ III. Core Safety Guidelines

1. Personal Protective Equipment (PPE)

Operators must:

✅ Wear anti-cut gloves

❌ Avoid loose clothing or jewelry

‍ Wear hair nets or caps if applicable

2. Prohibited Actions During Operation

To prevent accidents or machine damage:

❌ No edge grinding with abrasive wheels

❌ No one-handed workpiece cutting

❌ Never touch the control panel with wet hands

❌ Don’t replace consumables without shutting down the machine

️ IV. Routine Maintenance Guide

Essential for wire forming welding welder machines to ensure long-term performance:

Task	Frequency	Key Instructions
Blade Lubrication	Per Shift	Apply specialized cooling lubricant
Drive Belt Check	Weekly	Perform tension test
Electrical Cleaning	Monthly	Use dry compressed air to clean

❗ V. Quick Troubleshooting Guide