How Jinchun Automation Supports Mesh Guard Manufacturing

1. Traditional Pain Points in Mesh Guard Production — and the Need for Automation

Manual processes dominate traditional mesh guard production, leading to multiple inefficiencies: 

Welding inconsistencies – Uneven welding spots, weak joints, and missed welds result in reduced product durability 

Production bottlenecks – Manual labor limits output to under 800 units per machine per day 

Complex shapes are hard to achieve – Irregular mesh guards (e.g., hollowed or multi-angled designs) require repeated manual adjustments 

As a leading small 2D CNC iron wire bending machine manufacturer, Jinchun Automation offers numerically controlled bending, automated welding, and intelligent wire straightening—a solution that delivers high consistency, output, and cost control for industrial-scale mesh guard production.

 

2. How Jinchun Equipment Optimizes the Mesh Guard Production Workflow

① Ring Making and Butt Welding Machine – Fast Forming for 2–6mm Wires
Model: JCXLC2-6 Ring Bending and Welding Machine
Key Features: 

Wire diameter: Φ2mm–Φ6mm (low-carbon steel), circle tolerance within ±0.2mm 

Production speed: 10–20 pcs/min (e.g., 80mm diameter; larger sizes slightly slower) 

Welding power: 50KVA, 50% duty cycle, weld strength improved by 30% 

Application: Replaces manual spot welding in mesh frame seam welding—ideal for ring making and forming welding welder processes.

 

② 2D/3D CNC Wire Bending Machines – Precision Forming for Complex Shapes

Models: 2D Bender (5–10 axes), 3D Rotary Wire Former (8-axis)

Key Technologies: 

Servo motors: Japan Sanyo for 3D; domestic for 2D 

Straightening unit: 18 rollers made of 45# steel, up to 20m/min 

CNC control system: Bilingual interface (EN/CN), up to 10,000 programmable jobs 

Application: Fast, repeatable forming for cutouts, bent corners, and multi-angle structures—perfect for bender forming applications.

 

③ Dual-Station Automatic Welding Machine – Powerful, High-Speed Welding

Model: JC-100-8A Dual-Station Welding System

Core Features: 

Medium-frequency transformer: 350KVA, max current 40,000A 

Wire feed speed: 40m/min, with ±0.1mm accuracy 

Target use: Welding large-format mesh guards for automotive seats, retail displays, and more

 

④ Spot Welding Machine – Flexible Small-Component Welding

Model: 35KVA Spot Welder

Specs: 

Welding cylinder: Φ125 × 100mm 

Air pressure: 0.6–0.7MPa, energy use just 5.84L per cycle

Application: Used for reinforcing ribs and connectors on mesh guards—compact, versatile, and cost-efficient for low-volume tasks.

 

3. Why Mesh Guard Manufacturers Choose Jinchun

✅ One Supplier, End-to-End Process

Jinchun integrates ring making, wire bending, and welding in one seamless solution—no compatibility worries across brands. 

✅ High ROI and Affordable Setup

Example: 3D Wire Bender priced at ¥260,000, daily output exceeds 1,500 units, with ROI in under 6 months. 

✅ Unmatched Stability

HIWIN (Taiwan) ball screw guides: Reduce friction by 60%, maintain long-term precision 

IAI (Germany) motion control: Supports 5-axis linkage, minimizes angular interference by 80% 

✅ Flexible Design for Custom Shapes

Supports custom jigs and programs for irregular mesh guards (e.g., automotive seat mesh, kitchen filters, etc.)

 

4. Customer Success Story: Automotive Supplier Boosts Productivity

Background: A top-tier auto parts supplier (annual revenue ¥1B+) struggled with extended delivery times due to manual welding limitations. 

Solution: Introduced Jinchun's 3D CNC wire bender + dual-station welder 

Results: 

Daily capacity increased to 4,000 units 

Defect rate dropped from 12% to 4% 

Labor costs cut by 50%, delivery times shortened by 40% 

Equipment ran 18 months with zero failure, with exceptional after-sales support

 

5. Call to Action – Upgrade to High-Efficiency Mesh Guard Production Now

If you're facing these challenges: 

❌ High labor costs and slow welding processes 

❌ Complex designs too difficult for manual work 

❌ Limited budget for automation equipment

 

Jinchun Automation Offers:

Free technical consultation – Scan below to get our Mesh Guard Automation White Paper 

Free demo machine trial – Installation and performance testing within 3 working days 

Flexible payment options – Only 30% down, remaining interest-free over 12 months 

Contact US:

Tel:+86 15015830219 | E-MAIL: [email protected]

 

www.jinchunxlc.com

Choose Jinchun — Where Every Mesh Guard Is Perfectly Formed.