What Powers the Bubble Tea Boom? Discover the Backbone Behind Every Filter Frame

2025-06-03


In the heat of summer, iced bubble tea becomes the go-to refreshment for millions. But behind each silky sip is a silent battle of precision and productivity—because every month, over tens of millions of wire filter frames are needed to support the demand from 60,000+ bubble tea stores across China alone.

 

So how do metal processing manufacturers keep up with this surge?

Enter the Jinchun small 2D CNC iron wire bending machine—a high-efficiency wire bender and welder that’s redefining speed, accuracy, and smart automation for filter frame production.

 

Why Are Leading Manufacturers Switching to Jinchun’s 2D CNC Wire Bender?

When peak season hits and orders jump to 5,000 pieces per day, traditional punch machines quickly fall behind—low output, inconsistent quality, and frequent stoppages. Jinchun solves these challenges with three game-changing innovations:

 Three-Axis Precision Bending

The integrated X/Y/Z closed-loop control system achieves ±0.5mm wire feeding accuracy, and ensures angular error stays under 0.1°, enabling perfect right-angle shaping for 3–8mm iron wires.

 

Four-Axis Synchronized Production

Driven by four independent servo motors, the machine delivers a stable production rate of 8–10 units per minute, with daily output exceeding 3,000 pieces—3x faster than conventional solutions.

 

 Modular Flexibility

With support for 30 programmable motion profiles, the system allows fast switching between U-shaped, wavy, or custom frame designs—ideal for brands offering unique filter packaging styles.

 

How Can It Produce 2,000 Filter Frames Per Hour? Here's the Workflow

In one high-volume factory in Changzhou, the Jinchun 2D CNC wire bending machine proves its real-world capability with a fully automated production chain:

 

Smart Wire Recognition

Using a patented “3+3 wire feeding module,” the system detects wire diameter and calibrates the mold within 10 seconds—no manual setup, no downtime.

 

Dual-Station Automated Operation

Equipped with robotic arms for loading/unloading and synchronized bending units, the system completes the full process:

Feeding

Forming

Inspecting

Stacking

—with zero manual intervention.

 

  Digital Quality Control

Built-in photoelectric sensors monitor bending angles in real-time, while the MES system ensures full traceability and compliance with GB/T 1804-m tolerance standards.

 

Summer Demand? No Problem. Meet the "Invisible Champion" Behind Rapid Delivery

Customers using Jinchun’s 2D CNC wire forming and welding machine during the June–August bubble tea rush report:

300% production increase

Delivery time cut from 7 days to just 24 hours

Machine fault rate below 0.3%, even under 24/7 operation

And the benefits don’t stop there:

 

  40% Lower Energy Consumption

Thanks to frequency-driven motors and pneumatic integration, companies save up to $20,000/year in electricity.

 

   60% Less Floor Space Required

Compact 2.4m-wide design fits easily into small and mid-sized production lines.

 

  Zero Maintenance Cost

Core components include 3-year warranty plus remote diagnostics and predictive maintenance.

 

Conclusion: From Bubble Tea to Billion-Dollar Manufacturing

As customers swirl their straws through a chilled cup of milk tea, the Jinchun 2D wire bending machine is bending metal at up to 10 strokes per minute, forming the hidden frameworks that power a global beverage trend.

This isn’t just about fulfilling orders—it’s about how small 2D CNC iron wire bending machine manufacturers like Jinchun are enabling China’s smart manufacturing to rise with the tide of consumer demand.

 

Ready to boost your production with speed, accuracy, and intelligence?

Contact Jinchun Mechanical today and get your customized production solution from a trusted wire bender, ring making machine, and CNC welding expert.

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