What is a Wire Mesh Welding Machine?

2025-04-30

Product Overview

The Jinchun Ten-Cylinder Gantry Welding Machine is an automated equipment specially designed for large workpiece welding. It features a gantry-style structure equipped with a double pressurization mechanism and pneumatic control system, making it ideal for high-precision and high-efficiency row welding processes. This machine integrates medium-frequency welding power sources and an intelligent adjustment system to meet a wide range of complex welding needs, making it perfect for batch production of metal structural components and boxes. The equipment significantly enhances welding quality and production efficiency.

Core Parameters

Item	Parameter
Rated Power	230×230 kVA
Rated Voltage	3-phase AC380V±10%
Maximum Pressure	(0.5MPa) 5000N
Welding Current	Intelligent adjustment based on process
Fixture Travel Speed	1800 mm/s
Welding Size Range	1500×1200 mm
Cooling Water Flow	30L/min
Work Efficiency	Flexible adjustment based on workpiece size

Core Advantages of the Equipment

High Stability Design

The gantry frame structure, combined with high-precision guide rails and synchronizing wheels, ensures stability during high-speed operation.

Pneumatic Pressurization System

The 0.5~0.7MPa pneumatic pressurization system, along with the double pressurization mechanism, provides uniform pressure, effectively preventing welding deformation.

Intelligent Control System

The machine integrates a PLC and human-machine interface (HMI), supporting one-touch parameter setting and real-time monitoring, making the operation simple and intuitive.

Key parameters such as welding current and electrode stroke (60-80mm) can be adjusted flexibly based on the welding process.

Energy Efficiency

The medium-frequency welding power supply technology provides high energy conversion efficiency, minimal welding spatter, and longer electrode life.

The rated load duration is up to 50%, suitable for high-intensity continuous operation.

Modular Components

Key components, such as servo drives and pressure regulating valves, are designed in a modular manner for easy maintenance and strong scalability.

Core Components and Configuration

Component	Specification/Quantity	Function Description
Frequency Controller	2 units	Ensures stable welding power output
PLC	1 unit	Main control system, supports multi-task programming
Clamping Cylinders	2 sets	Pneumatic clamping of workpieces to ensure precise positioning
Servo Drive	1KW	Drives fixture travel, speed is precise and controllable
Cooling System	30L/min flow rate	Efficient heat dissipation, ensures long-term operation
Human-Machine Interface (HMI)	1 set	Visual operation interface, real-time parameter display

Applicable Scenarios

Large Metal Structural Component Welding: Such as frames, enclosures, pallets, etc.

Batch Production: Ideal for automated production lines in industries like automotive parts, engineering machinery, etc.

High-Precision Welding Requirements: For workpieces requiring strict welding seam quality and consistency.

Quality Assurance and Service

The Jinchun Ten-Cylinder Gantry Welding Machine is manufactured using high-quality materials and standardized production processes to ensure durability and reliability. We provide:

Full Technical Support: From installation and commissioning to process optimization, dedicated staff will assist you throughout.

Quick Response Service: Nationwide service network for solutions within 24 hours.

Conclusion

The Jinchun Ten-Cylinder Gantry Welding Machine is a core solution for high-efficiency, stable, and intelligent welding, supporting companies in upgrading their welding processes. If you need customized solutions or technical consultations, feel free to contact the Jinchun Professional Team for full support!