4-Station Round Mesh Automatic Welding Machine, Boosting Productivity and Quality in Mesh Production!

In the field of mesh manufacturing, welding efficiency and quality directly determine production cycles and product competitiveness. Designed for welding meshes with varying wire diameters and grid specifications, the 4-Station Round Mesh Automatic Welding Machine combines high precision, efficiency, and flexibility to deliver intelligent welding solutions for industries such as hardware, construction materials, and agricultural fencing. Empower your production capacity with cutting-edge technology!

Core Advantages of the Machine

1. 4-Station Turntable Design for Doubled Efficiency

Simultaneous Operations: Equipped with dual 100KW and 150KW welding transformers, the 4-station turntable enables parallel multitasking, achieving a welding speed of 6-8 seconds per piece and increasing output by over 50%.

Adaptive Flexibility: Adjustable wire diameters (120mm-380mm) and grid sizes cater to diverse production needs.

2. Intelligent Control System for Precision and Reliability

Microcomputer Controller: Independently controls welding current for each row, stores 10 sets of welding parameters, and allows one-click process switching to ensure consistent weld strength.

Current Step Compensation: Automatically compensates for current deviations caused by electrode wear, ensuring stable welding quality.

3. High-Precision Pressurization and Cooling Systems

Vertical Pressurization Mechanism: Utilizes Taiwan “Golden” cylinders with hard-chrome-plated guide rods for rapid response and precise positioning, minimizing downtime.

Efficient Water Cooling: Parallel cooling for resistance welding transformers, thyristors, and electrodes dissipates heat in real-time, extending equipment lifespan and eliminating thermal deformation.

Machine Structure and Technical Specifications

Key Components and Configurations

Frame Structure: High-quality steel plates and profiles welded with stress-relief heat treatment ensure rigidity and precision.

Pneumatic System: Taiwan “Golden” solenoid valves and oil-free self-lubricating cylinders, paired with an air tank for stable pressure.

Resistance Welding Transformer: Japanese “Kawasaki” silicon steel core with secondary water-cooled pure copper coils, delivering full power at 50% duty cycle.

Critical Components:

PLC & HMI: Mitsubishi (Japan) for intuitive operation.

Thyristors: German “Siemens” brand for stable, high-current output.

Electrodes: Chrome-zirconium alloy for high-temperature resistance and durability.

Main Technical Parameters

Parameter                                Specification

Welding Speed                    6-8 seconds/piece

Adjustable Mesh Width            Customizable (exact range N/A)

Power Supply                            3-phase 380V±10%, 50Hz

Grid Spacing                            Adjustable (exact range N/A)

Wire Diameter                            Adjustable (exact range N/A)

Why Choose the 4-Station Round Mesh Welding Machine?

High Productivity: 4-station parallel operations + parameter storage reduce setup time, ideal for small-batch, multi-variety orders.

Quality Assurance: Core components from Japan and Germany ensure industry-leading stability.

Easy Maintenance: Visual cooling flow monitoring and quick electrode replacement minimize downtime.

Upgrade Your Production Line Today!

Whether for metal fences, construction meshes, or agricultural applications, the 4-Station Round Mesh Welding Machine offers adaptability and reliability to break through production bottlenecks. If you seek to enhance welding efficiency and quality, contact us for a tailored solution!