JCXLC Automatic Machines about Efficient Production Solutions for Round Wire Mesh Baskets

Company Overview

Jinchun Mechanical Equipment Co.,Ltd specializes in the research, development, and production of industrial automation equipment, providing intelligent and high-precision production solutions for customers. Headquartered in Beijiao Town, Shunde District, Foshan City, China, the company leverages an advanced technical team and mature manufacturing experience to offer customized production line services, helping enterprises achieve efficient and stable large-scale production.

 

Highlights of the Round Wire Mesh Basket Production Solution

To meet the manufacturing needs for round wire mesh baskets, Jin Chun has launched a full-process automation production line that covers core processes such as coiling, welding, and forming. The solution uses modular equipment combinations to achieve a daily production capacity of 3,000 baskets, while ensuring product structural strength and dimensional accuracy to meet industrial-grade quality standards.

 

Core Equipment and Technological Advantages

1. Coiling and Welding Integrated Machine 

Function: Designed for round and flat wire coils, supports high-precision coiling and automatic welding. 

Configuration: 

3 machines (2 for welding round wire coils, 1 for welding flat wire coils). 

Single machine power of 50KVA, integrated 500kg automatic wire rack, ensuring continuous production. 

Advantages: 

In-stock availability, seamless production flow, significantly reducing delivery times. 

2. Inner Circle Welding Machine 

Function: Completes the precise welding of the inner circle and radial wire discs, enhancing structural stability. 

Configuration: 

25KVA power, supports dual-position operation with a 500kg automatic wire rack. 

Advantages: 

25-day quick delivery, adaptable to multiple mesh basket specifications. 

3. Flat Mesh Double Inner Circle Welding Machine 

Function: Welds radial wire mesh to the bottom double-ring, ensuring load-bearing performance. 

Configuration: 

63KVA high-power design, improving single-machine efficiency by 30%. 

Advantages: 

Stable process, suitable for complex mesh basket structures. 

4. Hydraulic Press and Molds 

Function: Presses radial wire mesh into a cylindrical shape, precisely controlling the arc and dimensions. 

Configuration: 

25T hydraulic press (7.5KW), equipped with 2 sets of molds for alternating use, supporting quick mold change. 

Advantages: 

30-day delivery cycle, balancing efficiency and cost. 

5. Dual-Mode Outer Circle Welding Machine (Servo Rotation) 

Function: Efficiently welds flat wire coils to the edges of the cylinder, supporting simultaneous multi-ring processing. 

Configuration: 

3 machines, with a servo rotation system, adaptable to 4 sets of molds (two sets per group). 

Advantages: 

25-day delivery, high automation, reducing manual intervention.
 

Full-Process Production Steps

Coiling and Welding: The integrated machine completes the formation and welding of round/flat wire coils, establishing the basic structure of the mesh basket. 

Inner Circle Reinforcement: The inner circle welding machine strengthens the connection between the inner circle and radial wire disc to ensure durability. 

Flat Mesh Formation: The double inner circle welding machine welds the radial wire mesh to the bottom double-ring, enhancing load-bearing capacity. 

Hydraulic Shaping: The 25T hydraulic press molds the mesh into a cylinder, precisely controlling the arc and dimensional consistency. 

Outer Circle Welding: The servo rotation welding machine performs multi-pass welding on the outer circle, enhancing the overall structural stability.

 

Services and Guarantees

Flexible Payment Terms: 40% prepayment + 60% balance (paid before delivery), easing customers' financial pressure. 

Transparent Delivery: Clear labeling of delivery dates (in-stock/25 days/30 days), with strict adherence to the schedule. 

Technical Support: We provide equipment installation, debugging, and operation training services to ensure smooth production.

 

Why Choose JCXLC?

Jinchun Mechanical Equipment Co.,Ltd. focuses on technology-driven innovation and customer-oriented solutions. With modular equipment and intelligent processes, we help enterprises achieve efficient production of round wire mesh baskets. From design to implementation, we offer full support to create long-term value for our customers.

 

Efficient Production, Quality Assurance — Jin Chun Machinery, your professional partner!