JinChun Tech Fan Guard Production Solutions

2025-04-15


[Production Tier Comparison]

1,000 Units/Day 2,000 Units/Day 3,000 Units/Day

Core Equipment

Spot welding machines (inner ring): 2 units

Butt welding machine (outer ring): 1 unit

Wire bending machine compatibility: Standard

Spot welding machines: 4 units

Butt welding machine: 1 unit

Welding machine cluster control enabled

Spot welding machines: 4 units

Butt welding machines: 2 units

Full wire bending machine integration

Forming Tech

25T hydraulic press

Welding machine-ready tooling

25T hydraulic press + servo opener

Wire bending machine precision alignment

25T hydraulic press ×2

Welding machine optimized workflow

Post-Processing

1 Trimmer + 1 Finisher

Wire bending machine interface optional

1 Trimmer + 1 Finisher

Welding machine quality validation

2 Trimmers + 1 Finisher

Wire bending machine tandem operation

 

[Technical Advantages]

Tier 1: 1K/Day Starter Kit

• $29,800 entry-level investment

• 2 spot welding machines + 1 butt welder

• Wire bending machine prepackage option

• Ideal for prototyping & small batches

 

Tier 2: 2K/Day Flex Line

• 100% welding machine efficiency boost

• ±0.1mm tolerance control

• Wire bending machine-assisted forming

• 45-day ROI guarantee

 

Tier 3: 3K/Day Mega Output

• Dual welding machine stations

• 25% energy reduction

• Wire bending machine synchronization

• 99.8% first-pass yield

 

[Smart Manufacturing Features]

Modular Architecture

• Add welding machines incrementally

• Wire bending machine plug-and-play

• 15-minute tooling changeovers

Eco-Smart Tech

• Welding machine power optimization

• Wire bending machine scrap reduction

• 30% lower carbon footprint

Cross-Equipment Synergy

• Centralized welding machine monitoring

• Wire bending machine data integration

• MES-compatible production tracking

[Performance Benchmarks]

                                                   Tier 1    Tier 2     Tier 3

Cycle Time                                    28s  19s       12s

Wire Usage Efficiency                   92% 95%       97%

Welding Machine Uptime            98% 98.5%     99%

[Integration Value]

• 35% faster than conventional wire bending machine setups

• 20% higher output vs standalone welding machines

• 50% space savings through compact integration

[Service Package]

• 20-day commissioning

• Welding machine-wire bending machine calibration

• Lifetime technical support

Why JinChun?

• 12 years welding machine expertise

• Wire bending machine certified designs

• CE/ISO compliant systems

• 24/7 multilingual support

Upgrade your fan guard production with intelligent welding machine clusters and wire bending machine integration - scale from prototype to mass production seamlessly.

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