Precision Redefined for Small Home Appliance Wire Guard Production

In the heart of China’s small home appliance manufacturing hub—Hangzhou, Zhejiang—one forward-thinking factory is setting a new benchmark. By introducing Jinchun Industrial’s self-developed flying shear straightening machine, they’ve broken the production ceiling: delivering over 10,000 straightened iron wires per day for appliance safety guards.

Trusted by global small 2D CNC iron wire bending machine manufacturers, Jinchun’s latest innovation is helping redefine industry standards for wire bending, ring making, and forming.

 

⚙️ Engineered for Performance: High-Speed Precision Built-In

Built with a high-efficiency dual motor system:

2.3kW Servo Feeding Motor

1kW Servo Cutting Motor

380V Three-Phase Stable Power Input

Delivering a blazing 25 meters per minute wire feeding speed, the machine integrates an exclusive real-time encoder system that detects deviations as fine as 0.5mm. It maintains consistent ±0.5mm accuracy within a 2–4mm wire diameter range.

With advanced structural mechanics, 80% of wire flattening is maintained within a ≤0.1mm elevation deviation, surpassing traditional CNC benders and straighteners.

 

Smart Automation to Eliminate Downtime and Errors

Solving a common industry pain point—wire bending and distortion during safety guard fabrication—this machine incorporates:

Microcomputer Intelligent Control System

Stepper Motor-Driven Feeding Module

Integrated PLC Programming for Full-Process Automation

Operators simply input specs via the control interface; the machine handles straightening, length cutting, and real-time monitoring. The special “Slow Feed-In/Out” debugging mode cuts adjustment time by 60%, while the auto-stop system on material breakage minimizes waste and ensures continuous flow.

 

Flexible & Compatible for Diverse Wire Shapes

This system isn't just fast—it's flexible:

Supports round, flat, and square wires

Covers the entire range of iron wire diameters

Programmable parameters easily adapt for fine mesh guards, large appliance covers, and more

With ultra-low failure rates and minimal maintenance requirements, this machine is your perfect match whether you're scaling wire forming, welding, or ring making operations.

 

Proven Efficiency in Real-World Manufacturing

At a leading home appliance company in Hangzhou, the machine has delivered:

Over 10,000 pieces per day output

Higher product pass rates

Significantly reduced energy consumption vs. older machinery

Lower operating costs and fewer maintenance downtimes

“Jinchun’s flying shear straightening machine completely resolved our production bottlenecks,” said the factory’s technical director. “It boosted our output, minimized wire errors, and cut waste—this is true cost-down, efficiency-up manufacturing.”

 

✅ Certified Quality. Guaranteed Performance.

CE-certified and proven across Jiangsu-Zhejiang’s most demanding factories, this machine stands as a reference model for CNC wire straightening and forming.

Whether you’re a bender, welder, or metal forming facility looking to increase throughput, Jinchun is your partner in intelligent manufacturing.

 

Ready to Revolutionize Your Wire Processing

With a full range of wire bending machines, ring making benders, and custom forming solutions, Jinchun is more than a manufacturer—we’re your smart automation partner.

Contact us now for a free consultation or demo, and discover why manufacturers worldwide trust Jinchun to power their next productivity breakthrough.