What Tools Can Be Used to Create Precise 90-Degree Angles?

In the realm of industrial automation, achieving precise 90-degree angles in wire processing is a critical requirement. Jin Chun Industrial Automation Equipment Co., Ltd. offers advanced CNC wire bending machines designed to meet this demand with high precision, multi-axis coordination, and customizable features. Below is a detailed analysis based on technical documentation:

1. Compatible Models & Core Specifications

Jin Chun’s CNC wire bending machines cover a wide range of wire diameters, all capable of producing 90-degree bends. Key models include:

JCXLC2-6 (3-Axis CNC Wire Bending Machine)

Bending Diameter: ∅2.0–∅6.0mm

Bending Accuracy: ±0.5mm (with 3D gearbox)

Feeding Speed: Up to 90m/min

Supported Materials: Round, flat, and square wires.

 

JCXLC6-12 (With Welding Function)

Bending Diameter: ∅6.0–∅12.0mm

Bending Angle: ±180°

Bending Speed: ~300 RPM

Customization: Supports chamfering, punching, and other tailored requirements.

2. Technical Advantages for Precision

Jin Chun’s CNC wire bending machines leverage cutting-edge technologies to ensure accuracy:

3D Gearbox Design:

Achieves bending accuracy of ±0.2mm (surpassing traditional 2D gearboxes’ ±0.5mm), rivaling automotive-grade precision.

Utilizes oil lubrication for low maintenance and stable operation.

Servo Motor Cutting System:

Quiet operation with no preheating required (ideal for cold environments).

Integrated with the Yaqi forming system for faster processing (90m/min feeding speed) and reduced error rates.

Multi-Axis Linkage:

Supports 3-axis, 4-axis, or 5-axis configurations for complex shapes and versatile production needs.

3. Practical Applications

Case Study: 200×200mm Square Frame Production

Bending & Welding Integrated Machine (Model: New 2-6):

Bending Accuracy: ±0.5mm

Efficiency: 15–20 units/min

Integrated Welding: Equipped with robotic clamps and a 40KW welding transformer for seamless bending-to-welding workflows.

Stainless Steel Panel:

1560mm-long panel with a smooth, rust-resistant surface (replaces traditional iron panels).

4. After-Sales Support & Brand Assurance

Warranty: 1-year warranty, lifetime technical support, and nationwide service coverage.

Market Recognition: 70% market share in wire bending machines, 80% customer retention rate.

 

Jin Chun’s CNC wire bending machines excel in producing precise 90-degree angles through advanced control systems (e.g., Yaqi and Topcon), 3D gearbox technology, and multi-axis flexibility. Whether processing thin wires (2–6mm) or thick wires (6–12mm), these machines adapt swiftly via mold changes, catering to diverse industrial demands. For businesses prioritizing efficiency and precision, Jin Chun’s solutions are unparalleled.