How JCXLC Helps Manufacturers Solve Automated Trash Can Production Challenges

With the increasing demand for environmental protection, trash cans have become an essential part of urban infrastructure, and their production efficiency and quality directly impact market competitiveness. However, traditional manufacturing methods relying on manual welding and assembly face issues such as low efficiency, high costs, and inconsistent quality, making it difficult to meet large-scale order demands. As a pioneer in industrial automation, JCXLC Machinery Equipment Co., Ltd. offers a complete automation solution, providing manufacturers with end-to-end support from welding to forming with their trash can mesh basket production line equipment. This helps businesses reduce costs, increase efficiency, and enhance product quality.

 

Industry Challenges: Three Major Issues in Traditional Trash Can Production

Efficiency Bottlenecks:

Traditional welding methods rely on manual labor, with multiple steps per piece and an average daily production of less than 100 units. Bending, welding, and forming processes are time-consuming, struggling to meet the demands of e-commerce promotions or seasonal order surges. 

Quality Variations:

Manual welding is subject to operator skills and fatigue, leading to inconsistent weld strength and frequent appearance defects. Aligning coils and controlling pressure depend on experience, making it difficult to ensure product consistency. 

Cost Pressure:

Multiple scattered machines take up large factory space, consume high energy, and increase operational complexity. Labor costs continue to rise, and frequent mold changes add hidden costs.

 

Solution: JCXLC's Core Advantages of Automated Production Lines

To address these challenges, JCXLC has introduced a "Six-Machine Linked" Automated Production Line, integrating six core machines to automate the entire process, from coil forming to final product welding, with no manual intervention: 

1. Ring Bender & Butt Welder (2-6 Type)

Function: Automatically welds both round and flat coils, with power coverage of 50KVA. 

Efficiency: Outputs over 500 meters of coils per hour per unit, replacing traditional manual coiling and welding processes. 

Precision: Adaptive electrode adjustment system ensures a coil diameter error of less than 1mm.

 

2. Inner Ring Welder (25KVA)

Function: Precisely welds the inner ring of the trash can and radial line disk, suitable for various non-standard shapes. 

Advantage: Taiwan-made Airtac pneumatic components ensure even welding pressure, resulting in smooth and burr-free welds.

 

3. Flat Mesh Dual Inner Ring Welder (63KVA)

Function: Welds the radial mesh and bottom double-ring frame to form the main structure of the mesh basket. 

Innovation: Dual-position alternating operation increases welding speed by 40%, reaching a production capacity of 80 units per hour.

 

4. Hydraulic Press (25T)

Function: High-pressure compression of the radial mesh into a cylindrical shape, preparing for subsequent welding. 

Configuration: Equipped with a 25-ton pressure and 7.5KW motor, mold change takes only 3 minutes.

 

5. Dual-Mode Outer Ring Welder (Servo Rotation)

Function: Servo-driven system enables precise alignment and welding of cylindrical and flat coils with an accuracy of ±0.5mm. 

Efficiency: Shortens welding cycles to 6 seconds, avoiding thermal deformation with servo rotation technology.

 

6. Side Ring Double-Side Welding Machine

Function: Welds three to four reinforcing rings to enhance the trash can’s load-bearing capacity. 

Flexibility: Compatible with two mold types, easily switching to suit different product sizes (e.g., small household bins or large municipal bins).
 

Technical Highlights: Core Competitiveness of Automated Production

Full-Process Closed-Loop Control:

Six machines seamlessly connect from coil forming to finished welding, requiring only manual loading and unloading, saving 70% of labor. The system is equipped with MES for real-time equipment monitoring and production data analysis, with immediate feedback on any abnormalities. 

Modular Design:

The machines feature standardized interfaces and can be flexibly configured according to customer needs (e.g., adding or removing welding stations). The modular mold library supports quick mold changes to accommodate diverse, small-batch orders.

Energy Efficiency & Stability:

A group water-cooling system reduces machine temperatures, extending electrode life to three times that of traditional models. Using German Xianfeng silicon-controlled rectifiers and Japanese Kawachi silicon steel sheets ensures stable welding current output.
 

Application Scenarios: Covering the Entire Range of Trash Can Production

Municipal Sanitation:

High-strength welding for large trash cans, including 120L and 240L sizes. 

Home Use:

Fine-forming of plastic/metal recycling bins. 

Commercial Customization:

Rapid prototyping and mass production of non-standard trash cans for the restaurant industry.

 

Why Choose JCXLC?

Cost Advantages:

Each machine’s output capacity is 3-5 times that of traditional production lines, reducing overall costs by 60%. 

Quality Assurance:

Weld strength ≥ 300MPa, and products meet ISO9001 certification standards. 

Service Commitment:

Free on-site installation and debugging, offering 12 months warranty and lifetime technical support. 

Environmental Compliance:

Noise levels ≤ 70dB, meeting national industrial noise emission standards.

 

Conclusion

From manual welding to fully automated production, JCXLC Machinery Equipment drives the transformation and upgrading of the trash can manufacturing industry through technological innovation. Whether you are a large-scale manufacturer aiming for higher productivity or a small-to-medium enterprise in need of flexible production, JCXLC offers customized solutions to meet your needs. 

Act now and seize the market opportunity! 

 

Contact Us:

Tel: +86 15015830219 | Email: [email protected]

Website: www.JCXLCxlc.com

Address: Room 101, Building 5, Integrated Innovation Park, Beijiao Town, Shunde District, Foshan City, Guangdong Province

 

Let automation empower a green future—JCXLC is with you every step of the way! 

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