How JCXLC Automated Equipment Transforms Bird Cage Manufacturing

2025-05-05

1. Traditional Challenges in Bird Cage Production: Why Automation Is the Future

Conventional bird cage manufacturing relies heavily on manual bending, welding, and trimming—leading to low efficiency, inconsistent precision, and high labor costs. In large-scale production, manual welding often results in deformation and rough edges, making it difficult to meet modern manufacturing standards for quality and delivery timelines.

As one of the leading small 2D CNC iron wire bending machine manufacturers, Jinchun Machinery offers a fully automated, end-to-end solution covering ring making, welding, forming, and trimming—helping you reduce cost and boost output with confidence.

2. Complete Bird Cage Production Workflow with Jinchun Machines

✅ Step 1: Ring Making – Precise and Versatile

Model: JCXLC2-6 / 3-8 / 4-10 CNC Ring Making & Welding Machines

Highlights:

Processes wire from ∮2.0 to ∮12.0mm, with one-click diameter change.

Precision of ±0.2mm, eliminating size inconsistencies during assembly.

Applications: Base frames, circular structures in bird cage production.

✅ Step 2: Welding – Strong, Stable, and Clean

Model: JCXLC Welding Series + Spot Welding Unit

Highlights:

High-frequency welding for clean, burr-free joints and strong tensile strength.

Uses copper-core transformers to reduce energy consumption by 25%.

Automated wire feeding system keeps defect rate under 3%.

Applications: Welding cage rings to structural frames.

✅ Step 3: Forming – Hydraulic Precision at Its Best

Model: Customized Hydraulic Press Machine

Highlights:

Modular design for adapting to different bird cage curves.

Stable hydraulic system, keeping forming errors under ±0.5mm.

Seamless integration with previous bending/welding stages for inline automation.

Applications: Shaping cage arches and contours.

✅ Step 4: Trimming – Detail Refinement That Elevates Quality

Model: Automatic Bird Cage Trimmer

Highlights:

Dual-station setup trims both base and door weld points simultaneously.

Uses high-speed steel blades for clean, smooth edges.

Cuts manual effort by 70%, drastically improving final product aesthetics.

3. Why Leading Bird Cage Manufacturers Trust Jinchun

-- One Supplier, Total Coverage

Jinchun offers 7 equipment series that span the full production cycle—saving you from multi-vendor coordination headaches.

-- High ROI, Fast Payback

Example: The JCXLC3-8 ring making and welding machine (6.1KW) delivers 18–20 units/hour, translating to 4,000+ cages/month—payback achieved in under 3 months.

--️ Industry-Leading After-Sales Support

2-year full-machine warranty, lifetime technical support

Service team coverage across China with 48-hour repair response

-- Customization for Unique Needs

Need to produce elegant woven-style bird cages or European-style frames? Jinchun offers tailored jigs and adjustable parameters to match specialty cage designs.

4. Case Study: How One Bird Cage Factory Doubled Output

-- Background

A mid-sized cage manufacturer needed to produce 5,000 pet cages per day. Manual welding caused 200+ defects daily and couldn't handle peak-season demand.

--️ Solution

Deployed the JCXLC4-10 ring bender + full automatic welding line.

-- Results

Output increased to 8,000 cages/day

Defect rate dropped to 5%

Labor costs reduced by 40%

Lead times cut in half

Zero downtime in 18 months; service exceeded expectations

5. Ready to Unlock the Future of Bird Cage Manufacturing?

Are you facing these issues?

✔️ Low welding efficiency and rising labor costs

✔️ Inconsistent product quality and customer complaints

✔️ Limited automation budget but high output demands

Let Jinchun Machinery, one of the trusted small 2D CNC iron wire bending machine manufacturers, help you build a smart, scalable, and stable bird cage production line.

Contact Us Today

Tel: +86 15015830219

Email: [email protected]

www.jinchunxlc.com

Choose Jinchun — where every bird cage becomes a masterpiece.