Wire Welding Machine Safety Operation Manual – Basic Edition

I. Pre-Welding Preparation Checklist

1. Machine Placement Guidelines

Proper setup ensures optimal performance and long-term reliability for your wire bender or welder system:

✅ Ventilated & Dry Area: Keep the machine away from water or oil contamination.

✅ Stable Positioning: Verify the machine is level and vibration-free.

✅ Grounding: Connect a dedicated ground wire to prevent static buildup or electric shock.

 

2. Personal Safety Gear Check

Before using your forming or welding equipment, always wear:

⚠️ Welding Helmet

⚠️ Heat-Resistant Gloves

⚠️ Protective Clothing

 

3. Electrical Connection Standards – The 3-Step Rule

Ensure safety before powering any ring making or welding bender unit:

The insulation on the power cable must be intact

No exposed terminals or conductors

Ground wire must be independently connected

 

II. Standard Operating Procedure (Traffic Light System)

This safety-first workflow ensures consistency across all operations involving small CNC wire bending machines and automatic welding setups.

 

❗ III. Critical Safety Guidelines (Red Alert)

1. Prohibited During Welding

Always avoid the following to prevent personal or equipment damage:
⚠️

Operating the machine under overload

Adjusting machine settings while powered on

Using the machine in damp environments

 

2. Restricted Welding Zones

These environments pose additional safety risks:

Areas under active crane operation

Spaces near flammable material storage

Surroundings with live (non-deactivated) equipment

 

️ IV. Routine Maintenance Guidelines

For wire bender welding machines, a proactive maintenance strategy maximizes machine life and welding quality.

Task	Frequency	Key Action
Electrode Cleaning	Per Shift	Blow off with high-pressure air gun
Cable Inspection	Weekly	Check insulation for signs of wear
Ground Resistance Test	Monthly	Use dedicated ground test meter

 

V. Emergency Troubleshooting Guide

Use this flowchart to quickly locate faults in welding benders, ring makers, and CNC wire welding systems.

 

VI. Productivity Tips for Efficient Welding

Enhance performance with these expert-recommended techniques for wire forming and welding operations:

✅ Proper Clamping reduces deformation by 60%

✅ Layered Welding narrows heat-affected zones by 40%

✅ Coolant Circulation increases weld seam strength by 25%

Looking for precision-engineered solutions in small 2D CNC iron wire bending machine manufacturing, ring making, or automated welding systems Contact us today for customized machine integrations or OEM solutions tailored to your production needs.