Redefine Mesh Wire Manufacturing Standards with Jinchun’s Smart Wire Bending and Welding Machine

2025-05-09

In the metal mesh manufacturing industry, outdated winding and welding methods often lead to low efficiency, poor accuracy, and excessive reliance on manual labor. Foshan Jinchun Industrial Automation Technology Co., Ltd. has disrupted this status quo with its intelligent wire winding and welding system, offering a transformative upgrade for small and large-scale manufacturers alike.

This solution, designed with technologies from small 2D CNC iron wire bending machine manufacturers, integrates advanced wire bending, forming, ring making, and welding functionalities into one intelligent, high-output machine.

Five Core Technologies Behind Next-Gen Smart Mesh Forming

⚙️ Dual Servo Drive System

Powered by dual 1.5KW servos and a 600W auxiliary motor, the system ensures synchronized wire feeding and forming. Its 200KG auto-feed rack with a stepless-speed motor keeps wire tension constant, maintaining a forming accuracy within ±0.5mm.

Multi-Axis Welding Matrix

Equipped with three 100mm diameter high-torque cylinders and a 1.8KW servo motor from Huada, this bender welder delivers adjustable, precise weld force. Pre-configured via PLC for multiple wire diameters (2–6mm, round or flat), it meets varied mesh design demands.

Intelligent Control Center

Featuring Taiwan Yonghong PLC and a Weintek touchscreen, users gain real-time control, diagnostics, and parameter adjustments. A built-in 5KW transformer supports stable operation in complex voltage environments, with an optional upgrade to a 250KW pure copper unit.

Modular Expansion for Flexible Manufacturing

Quick-release mounts for molds and wire racks make switching between mesh types seamless. The machine ships with two sets of wire forming and welding molds, adapting easily to circular, square, or custom mesh shapes. Footprint: 1500 × 1500 × 1800mm, with 1.8-ton load capacity.

️ Durability & Safety Built In

Core components use high-strength SKD11 tool steel and Cr12 alloy, with high-torque welding cylinders. A noise level under 65 dB and multi-layer overload protection enhance long-term reliability.

⚙️ Full Automation from Wire to Welded Mesh

Smart Auto-Feeding

The 200KG-capacity rack, driven by a stepless motor, ensures smooth, uninterrupted wire release and long-term operation — slashing manual labor time.

Precision Ring Making & Forming

Dual servo motors and planetary reducers achieve ±0.1mm wire pitch accuracy and circular tolerance within ±0.3mm — ideal for ring making, protective meshes, and decorative wire forms.

Seamless Automated Welding

Triggered by PLC logic, 3x torque cylinders apply consistent contact pressure for burr-free welds meeting EN1273 strength standards.

Automated Output

Finished mesh is separated and delivered to the collection area. Each production cycle completes in just 8.3 seconds, tripling the efficiency of traditional methods.

Smart Investment: Cut Costs, Boost Output

Efficiency Boost: Output up to 1,200 mesh panels per day with a single machine, reducing labor needs by 70% and saving over $40,000 annually in workforce costs.

Quality Assurance: Welding success rate exceeds 99.2%, with dimensional precision up to IT8 standard — perfect for premium lighting and industrial safety applications.

Material Savings: Auto-correction reduces wire waste, lowering material loss to just 4.7% and saving over 15% in raw materials annually.

Custom Fit: Supports fast mold switching for round, square, and irregular mesh shapes — ideal for tailored production needs.

From Single-Station to Smart Production Line

Jinchun's intelligent wire winding and forming machines offer scalable solutions, from standalone units to full-line automation. Backed by rich engineering expertise and continuous innovation, this smart platform accelerates the industry's transition to digital, automated, and energy-efficient manufacturing.