What tool is used to bend metal wire?

Selecting the right wire bending CNC machine depends on wire type, precision requirements, and production scale. Below are key tools for professional wire bending:

1. 3-Axis CNC Wire Benders

Models: JCXLC2-6, JCXLC3-8, JCXLC6-12.

Features: Bend round, flat, or square wires (2–12 mm) at ±180° angles with speeds up to 90 m/min.

Advantages: Servo-driven cutting (low noise), ±0.2 mm gear accuracy, and quick mold changes for small-to-medium batches.

2. Hybrid Servo-Electric Wire Benders

Model Example: 65CNC03A1S.

Function: Designed for wires up to 65 mm in diameter, with a bending radius range of 25–300 mm.

Edge: Servo control ensures ±0.05° accuracy, ideal for heavy-duty, high-volume tasks.

3. Bend-and-Weld Integrated Machines

Capabilities: Combine bending and welding (40KW power) for 2–6 mm wires.

Efficiency: Produce 15–20 welded frames/minute, reducing labor costs.

4. Multi-Axis CNC Wire Forming Machines

Model Example: 5-axis XLC0580CNC.

Specs: Processes Φ3–Φ8 mm wires up to 2500 mm long, with ±0.5 mm precision.

Use Case: Complex 3D shapes for automotive or precision hardware.

5. Small CNC Wire Bending Machines (Hobbyist Options)

Example: Simplified 3-axis machines like JCXLC2-6.

Benefits: User-friendly touchscreens, preset programs, and compact sizes (2800×850×1500 mm) suit small workshops.

Tool Selection Tips:

For industrial needs: Prioritize 3D gearbox models (e.g., JCXLC series) for speed (90 m/min) and accuracy (±0.2 mm).

For precision: Hybrid servo benders outperform traditional hydraulic systems.

For automation: Bend-weld combos optimize workflow.