Powering the Smart Upgrade of Household Stove Frame Manufacturing

2025-05-10

To meet the surging market demand for household stove accessories, Foshan Jinchun Mechanical Equipment Co.,Ltd., a leader among small 2D CNC iron wire bending machine manufacturers, has delivered a fully integrated 2D wire bending and welding solution for a well-known stove parts producer in Xingtai, Hebei. With a consistent production capacity of 810 pieces per minute, this all-in-one machine streamlines straightening, bending, and weldingboosting productivity by up to 300%.

 

One Machine, Total Integration: The Smart Manufacturing Edge

At the core of this solution is Jinchun's patented 3D gearbox architecture, paired with a 7.8kW Inovance servo system that ensures precise power distribution for each module: 

4.0kW wire feeding system: Handles 38mm wire diameters with high stability. 

1.8kW CNC bending unit: Equipped with SKD11 precision molds and Cr12 hardened feed rollers, forms complex angles in just 0.8 seconds. 

Synchronized welding technology: Delivers superior strength for round, flat, and square wire, making it ideal for ring making, forming, and welding applications. 

This CNC wire bender-welder combo is a high-performance tool built for scalability and speed.

 

Industrial-Grade Specs Built for Efficiency

Heavy-duty all-steel frame supports up to 1100kg load 

Compatible with three-phase 380V industrial power 

Dual-cutting system supports wire diameters from 0.8mm to 8mm 

Precision control with ±0.1mm CNC accuracy 

Continuous operation stability measured at 98.7% over 2,000 hours of field testing 

Whether you're a metal craftsman or an industrial parts supplier, this machine is your go-to wire forming and welding solution.

 

Real-World Results: Case Study in Xingtai, Hebei

At a high-volume production facility in Xingtai, the machine has clocked over 6,000 hours of stable operation. Under pressure from daily orders exceeding 3,000 units, the modular design allows for rapid mold changes, achieving up to 24,000 pieces per day.

 

Other highlights include: 

Automatic loading/unloading with only one manual check every 2 hours 

Anti-misalignment clamp system increases product qualification rate to 99.95%
 

Customer Value Snapshot

3X Output Increase compared to traditional methods 

42% Reduction in Energy Consumption 

<3% Welding Strength Variability for consistent quality 

Supports 12 product specs with rapid switching, enabling true flexible production

 

Conclusion: Redefining the Wire Processing Standard

From intelligent workshops in Hebei to production lines across China, Jinchun's 2D CNC wire bending and welding machine is setting new standards in productivity and precision. More than just equipment, we offer end-to-end manufacturing solutionsfrom machine selection to production line optimization. 

As one of the top bender and welding system manufacturers, Jinchun is accelerating the transition from "Made in China" to "Intelligently Made in China."

 

Looking to optimize your metal wire processing?

Let us help you build a smarter, faster, and more efficient future with our CNC wire forming, bending, and welding systems.

 

 

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