What is the purpose of the bending machine?

CNC wire bending machines are versatile automation tools widely used in industrial manufacturing to precisely bend, shape, and process metal wires and tubes. Based on technical specifications from industry documents, their core applications include:

1. Wire Forming and Shaping

These machines handle round, flat, and square wires with diameters ranging from 2–12 mm (e.g., JCXLC series models). By swapping molds, they adapt to diverse shaping needs, such as creating metal frames, springs, or hooks. Precision bending accuracy reaches ±0.05 mm (as seen in the 65CNC3A1S tube bender), meeting high industrial standards.

2. High-Volume Production of Complex Shapes

Programmable CNC wire bending machines automate feeding, straightening, cutting, and bending. For example, the 2-6 forming machine can preset up to 300 motion sequences, achieving a production rate of 10–25 pieces/minute for 200×200 mm square frames. This efficiency suits automotive parts, furniture hardware, and construction components.

3. Precision Tube Processing

Hybrid electro-hydraulic servo benders, like the 65CNC03A1S, specialize in carbon steel, stainless steel, and square tubes. They handle tubes up to 65×4.0 mm with a bending accuracy of ±0.05°, eliminating precision issues caused by hydraulic oil temperature fluctuations.

4. Integrated Multi-Functional Systems

Some models, such as bend-and-weld combos, include 40KW welding transformers and robotic clamps. These CNC rod bending systems streamline post-bending welding, boosting productivity. Additional features like chamfering, punching, and heading expand their versatility.

5. Adaptability to Complex 3D Designs

Multi-axis machines (3-, 4-, or 5-axis) process intricate 3D shapes, such as spirals or custom profiles. The 5-axis XLC0580CNC wire forming machine, for instance, supports wires up to 2500 mm long, ideal for large-scale industrial projects.

CNC wire bending machines excel in high-precision automation, multi-axis flexibility, and mass production, making them indispensable for both standardized and custom metal fabrication.