Jinchun Hardware Machinery: Efficient Grid Product Production Solutions

In the hardware processing industry, the production of grid products demands high precision, efficiency, and process adaptability from the equipment. With years of technological expertise and innovation, Jinchun Hardware Machinery provides one-stop solutions for customers, from wire processing to finished welding. Below is an overview of our core technologies and full-process solutions for grid product production.

 

Core Equipment and Technological Advantages

Pneumatic Straightening Machine (Model 1-1.8)

Precise Straightening: Supports wire processing with diameters from 1-1.8mm, with a maximum fixed length of 850mm. The straightening efficiency is 18-20m/min, capable of outputting 130 standard straight wires per minute. One machine can meet the production demand of 26 products per minute. 

Stable and Efficient: Equipped with a 1.85kW motor and a straightening shaft speed of 1946.5r/min. The compact size (2000×290×860mm) makes it adaptable to various workshop layouts.

 

Forming Machine (Model DK180)

Flexible Forming: Designed for grid components with lengths ≤180mm, supporting wire diameters ≤4.5mm. The production speed can reach up to 50 pieces per minute. 

Intelligent Control: A 0.75kW power motor combined with an automated feeding system ensures precise stamping of complex shapes, reducing manual intervention.

 

Spot Welding Machine (Model XLC-PH-80)

Efficient Welding: The 63kW resistance welding technology achieves 5-point synchronous welding on one side. Each welding cycle takes only 2-3 seconds, with a continuous load rate of 50% and a maximum clamping force of 500N, ensuring welding strength.

Stable and Durable: The 800mm throat depth is suitable for welding large grid sizes. The water-cooling system ensures stable operation over long periods.

 

Full-Process Production Solution for Grid Products

Using a case study from a customer (with wires including 1.2mm thin wire and 1.74mm thick wire), Jinchun provides the following full-process technical support: 

Wire Straightening 

The pneumatic straightening machine processes wire into standard straight lines, outputting 130 wires per minute. Each grid product requires 5 wires, and one machine can meet the production demand of 26 products per minute. 

Stamping and Forming 

High-precision stamping machines or custom equipment complete the wire bending process. It supports processing of 158mm-length samples and uses dedicated molds to ensure consistent dimensions and forming efficiency. 

Welding and Assembly 

The 63kW spot welding machine performs two welding cycles, completing 5-point synchronous fixes in each cycle. It balances welding strength and efficiency while adapting to complex grid structures. 

Final Inspection and Packaging 

Full automation reduces human error. Finished products undergo strict quality checks before being efficiently packaged, ensuring delivery quality.

 

Three Key Reasons to Choose Jinchun

Leading Technology: Equipment parameters are designed based on high industry standards, with core indicators like straightening efficiency and welding speed significantly outperforming market competitors. 

Customized Services: We optimize processes based on customer needs, offering one-stop support from equipment selection to production line configuration. 

Transparent Costs: Our pricing model includes transportation costs and is tax-excluded, helping customers control overall costs with precision.
 

Customer Case Studies and Results

After adopting Jinchun’s solutions, a customer in Shenzhen saw a 35% improvement in grid product production efficiency, with a stable product defect rate of over 98%. The fully automated process—from wire straightening and stamping to welding and assembly—helped the customer respond quickly to bulk orders, achieving breakthroughs in both capacity and quality.

 

Take Action Now for Efficient Production!

If you are looking for professional grid product production solutions, Jinchun Hardware Machinery will provide you with customized technical support and cost-effective equipment!

 

Jinchun Hardware Machinery – Crafting the Future of Quality with Precision Engineering!