A Smart Solution for Hanger Production Upgrades

2025-05-16

As the hanger manufacturing industry faces growing demands for efficiency and automation, Jinchun Industrial Automation proudly presents its latest innovation — the 2D CNC Wire Frame Bending & Welding Machine. Engineered for speed and precision, this all-in-one forming and welding solution has already enabled a leading manufacturer in Guilin, Guangxi, to achieve mass production with minimal labor input.

✅ Solving Industry Pain Points with Smart Integration

Traditional hanger production involves separate manual bending and welding processes, requiring multiple workers and repeated material handling. Customers often report issues like inconsistent weld quality, imprecise shapes, long production cycles, and rising labor costs.

To tackle this, the Jinchun engineering team developed a fully automated small 2D CNC iron wire bending and welding machine, integrating bending, ring making, forming, and welding in one unit. Through 3D modeling and optimized motion path design, this machine redefines production standards.

Core Technology Highlights

This bender machine features an intelligent CNC control system, servo motor-driven wire feeding, and adjustable mold assemblies, capable of handling iron wire diameters from 3 to 8mm.

Its patented synchronized bending and welding technology ensures:

Wire straightening and shaping via multi-point V-type mold pressure

Seamless joining using high-frequency welding

One complete cycle in just 3 seconds

Perfect for wire ring making, forming, and automatic welding applications.

⚡ Production Efficiency That Delivers

Cycle Time: 10–15 units per minute

Daily Output: Up to 12,000 pieces

Labor Saving: One unit replaces a six-person team

Cost Reduction: Save up to 78% on labor costs

Quick Mold Change: Switch product specs in just 15 minutes

Auto Counter Function: Supports flexible and scalable production

This compact wire bending and welder system is ideal for businesses looking for a highly automated, high-output solution.

️ Quality and Reliability Guaranteed

The machine adopts a full-steel body, high-precision linear guide rails, and a ball screw drive system. The three-axis control system ensures frame angle deviation is within ±0.5°.

Each weld is enhanced by an automatic slag removal unit, ensuring the welded joint achieves over 95% of the base material's strength.

✅ Certified under ISO9001

✅ Key components come with an extended 24-month warranty

Intelligent Operation & Maintenance

7-inch HD Touchscreen with bilingual (EN/CH) UI

PLC System with visual parameter settings

Real-time fault diagnostics monitoring pressure, voltage, etc.

Remote Assistance for setup and troubleshooting

Operators can receive alerts and guidance instantly, minimizing downtime and maintenance complexity.

Field-Tested, Cost-Efficient, and Versatile

Now operating stably for over six months in a Guilin factory, the Jinchun small 2D CNC wire bending and welding machine has proven ROI within just 8 months.

It’s compatible with a wide range of metal forming applications beyond hanger production, including light frame welding and wire product assembly.

Jinchun’s expert team provides full-cycle support:

From machine selection, production planning, to operator training — helping you build a next-generation smart factory.

Looking for trusted small 2D CNC iron wire bending machine manufacturers

Jinchun delivers integrated bending, forming, welding, and automation solutions trusted by factories worldwide.

All specifications and case data are based on official documentation from Foshan Jinchun Mechanical Equipment Co.,Ltd