Jinchun 3-8 Wire Forming Machine: Precision and Speed for Water Pump Motor Handle Production — Up to 20 Pieces per Minute

2025-05-27


In the manufacturing of water pump motor accessories, handle forming accuracy and production speed are crucial to ensure efficient assembly and product reliability. The Jinchun 3-8 wire forming machine, developed by one of the leading small 2D CNC iron wire bending machine manufacturers, provides a fully automated solution for producing 255mm and 305mm motor handles with 11×13mm punching requirements—achieving outputs of 15–20 pieces per minute with consistent precision.

 

Key Features Designed for High-Speed Water Pump Handle Production

Wide Material Compatibility

Whether you’re working with round, flat, or square wires (3–8mm), this wire bender and forming machine adapts to a wide range of water pump handle materials.

Straightening System: 28 Cr12-grade rollers remove curvature before forming

Feeding Rollers: Made of Cr12MOV (58° hardness) for smooth and consistent wire feed

High-Precision Punching & Bending

Servo Punching Module (1.0kW): Achieves ±0.5mm wire feed accuracy with hole placement deviation under 0.1mm for 11×13mm slots

Flexible Bending System: SKD11/51 tooling (58–62° hardness) paired with a 3D gearbox enables ±180° angle adjustments and dimension tolerance within ±0.5mm—perfect for load-bearing handles requiring precise fitting

 

Fully Automated Workflow

This 2D CNC bender integrates feeding → straightening → cutting → punching → bending into one seamless process. A 6-axis control system drives all modules simultaneously. For example, a 30×5mm motor handle is completed in just 3–4 seconds, delivering up to 20 pieces per minute at peak speed.

 

Technical Specifications That Ensure Reliable Mass Production

Power & Speed

Total Servo Power: 7.8kW

4.0kW wire feeding servo

1.8kW bending servo

1.0kW punching servo

Wire Feeding Speed: 37m/min

Accelerated transfer minimizes wait time between steps, improving overall output efficiency.

 

Intelligent Control System

32-bit Processor: Handles real-time multi-axis coordination and stores up to 300 sets of parameters for easy product switching (e.g., between 255mm and 305mm handles)

Touchscreen & Manual Button Operation: Bilingual interface (EN/CH) and visualized settings reduce learning curve for global users

 

Easy Maintenance & Long-Term Durability

Modular Mold Design: Quick-change punching and bending dies for multi-size production flexibility

Pneumatic System (0.6MPa): Ensures uniform punching force and prolongs tooling lifespan

Proven Results for Water Pump Accessory Manufacturers

A major electric pump parts manufacturer reported the following results after integrating the Jinchun 3-8 forming and punching machine:

Production Boost: Over 15,000 motor handles per day per machine—3x more efficient than traditional hydraulic machines

Precision Assurance: Tight tolerance control of ±0.5mm led to a 99.8% product acceptance rate

Cost Reduction: Automation reduced manual labor, cutting per-unit processing costs by ~40%

 

Why Jinchun?

As trusted bender and welder manufacturers in the field of ring making, wire forming, and precision welding, Jinchun delivers high-performance solutions for global manufacturers. The 3-8 CNC forming machine offers unmatched versatility and smart control features, ideal for both mass production and custom runs.

Need a turnkey solution for motor handle forming? Contact the Jinchun team today to explore custom configurations or request a technical quote.

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